Nordyne RC 92+, RL 90+ Electrical Wiring, Line Voltage Wiring, Low Voltage Wiring

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Field Supplied

Field Supplied

Fused Service

Panel Connector

Panel

 

 

Black (Hot)

Black

Black

White (Neutral)

White

White

Green or Bare

 

 

(Ground)

 

Ground

Ground

 

Field Supplied Disconnect

Within Sight of Furnace

 

 

 

 

 

 

 

 

 

Field Line Voltage

 

 

 

 

Black

Wiring

 

 

 

 

Factory Line

 

 

 

 

 

 

 

 

 

 

 

 

 

White

Voltage Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ground

 

 

 

 

 

 

 

Junction Box (may be internal

or external to the furnace). These connections can be made in the field supplied disconnect at the furnace.

Figure 26. Line Voltage Field Wiring

Canadian LP/Propane Gas Sea Level and High Altitude Conversion Kit - P/N 904091A

This kit is for LP/propane conversions in Canada at altitudes between zero and 4500 ft. above sea level. Follow the installation instructions supplied

with the kit for proper installation.

!CAUTION:

To avoid electric shock, personal injury, or death, turn off the power at the disconnect or the main service panel before making any electrical connections.

ELECTRICAL WIRING

The furnace cabinet must have an uninterrupted, unbroken ground to minimize injury should an electrical fault condition occur.The controls used in this furnace require an earth ground to operate properly. Acceptable methods for grounding are electrical wire or conduit approved for electrical ground service. Do not use gas piping as an electrical ground.

NOTE: Proper line voltage polarity must be maintained in order for the control system to operate correctly. Verify that the incoming neutral line is connected to the white wire and the incoming “hot” line is connected to the black wire in the junction box.These furnaces will not operate unless polarity and ground are properly connected. See Figure 23.

Electrical connections must be made in ac- cordance with all applicable local codes and ordinances, and with the current revision of the National Electric Code (ANSI/NFPA 70).

For Canadian installations electrical connections and grounding must be done in accordance with the current Canadian Electrical Code (CSA C22.1 Part 1) and/or local codes. If any of the original wire as supplied with the furnace must be replaced, it must be replaced with wire having a minimum temperature rating of 105°C. Refer to the furnace nameplate and Table 12 for electrical requirements.

Line Voltage Wiring

The line voltage (115 volt) to the furnace must be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the furnace. See Table 12. An electrical switch should be readily accessible from and within sight of the furnace. (See the Wiring Diagram label in the furnace and Figure 26.)

!CAUTION:

Label all wires prior to disconnection when servicing controls.Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Low Voltage Wiring

Install the thermostat per the manufacturer’s instructions.The low voltage (24 volt) connections from the thermostat are made at the terminal strip on the control board in the furnace. See Figure

24for the proper connections for heating only (two-wire) and heating/cooling (four-wire) appli- cations.The recommended minimum wire gauge for thermostat wiring is shown in Table 12.

The thermostat must not be installed on an outside wall or any other location where its opera- tion may be adversely affected. Adverse affects include radiant loading from fireplaces, sunlight, or lighting fixtures, and convective loading from warm air registers or electrical appliances.

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Contents What to do if YOU Smell GAS Installation InstructionsPage Table of Contents Furnace Specifications Downflow *RL Furnace G6RC Upflow Furnace Capacities -Furnace Airflow DataCapacities Installation Requirements Requirements and Codes Safety InformationImportant Note Minimum Clearances to Combustible Material Clearances to Combustible MaterialsDownflow Warning *RL Models Horizontal InstallationsLocation Vinyl Cap Grey Tubing Circulating AIR Supply Supplyair Plenum InstallationInstallation on a concrete slab *RL Installation on a combustible floor *RLVenting and Combustion AIR Requirements Return AirFurnace on a Wood Floor Downflow Sub-Base DimensionsEquipment in a Confined Combustion Air Quality Air Requirements For One-Pipe InstallationInstallation In An Unconfined Space Installation In a Confined SpaceVenting Requirements Seal any unused openings in the vent- ing system SolutionVent Pipe Material Vent Pipe Length and DiameterDownflow Furnaces Upflow FurnacesVent Table Horizontal Venting Vent Pipe InstallationPipe Routing and Support Location of Outdoor TerminationsVertical Venting Page Vent Termination Clearances for Direct Vent Furnaces For appliances 100,00 Btuh 30 kW Vent Protection Vertical VentingVent Freezing Protection = 12 Above Roof or Snow Accumulation LevelUpflow Models Concentric Vent Termination Drainage of Condensate from FurnaceSide Wall Vent Kit Leak Check GAS Supply and PipingAbove Sea Level Manifold Pressure in WC for Natural Gas at Various AltitudesLP/Propane Gas Sea Level and High Altitude Conversion ConversionHigh Altitude Application Natural Gas High Altitude ConversionLine Voltage Wiring Electrical WiringLow Voltage Wiring Firing rate = 1040 x 90 = 93,600 Btuh START-UP and AdjustmentsStart-Up Procedure Verifying and Adjusting Firing RateBlower Speed Tap Location Verifying and Adjusting Temperature RiseGas Flow Rate Verifying Operation of the Supply Air Limit SwitchVerifying Burner Operation Description of ComponentsMaintenance WD# For Upflow and Downflow Residential FurnacesDownflow Furnace Models Upflow Furnace ModelsSystem Operation Information Heating ModeSequence of Operation Twinning of Two Furnaces Cooling ModeFan Mode Furnace Fails to OperateFuel Type INSTALLATION/PERFORMANCE Check List