Nordyne RC 92+, RL 90+ installation instructions Vinyl Cap Grey Tubing

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5/8" Vinyl Cap

1/4" Vinyl Cap

 

 

 

Grey

 

 

 

Tubing

 

 

 

3" to 2"

 

 

 

Reducer

 

 

 

(Optional)

 

 

 

PVC Tee

 

 

 

PVC Reducer

 

 

 

Bushing

 

1/2" Vinyl

 

Soft Tubing

Pressure Switch

Cap

Soft

Looped to Provide

Drain Trap

 

Tubing

a Drain Trap

Figure 3. 90+ Upflow Converted for Horizontal Installation (Horizontal Right)

3" to 2"

 

Reducer

Pressure Switch

(Optional) Drainage Port

(Condensate)

is Downard

Vinyl Cap

Alternative

Soft Tubing

Pressure

for

 

Switch

Horizontal

 

 

Vent

PVC Tee

 

 

Reducer

 

 

Bushing

 

 

Soft Tubing

 

 

Looped to Provide

 

 

a Drain Trap

 

Soft

Grey

1/4" Vinyl Cap

 

Tubing

Tubing Drain

Trap

Figure 4. 90+ Upflow Converted for Horizontal Installation (Horizontal Left)

or on the ceiling rafters. Note that the platform and the ceiling rafters must be able to support the weight of the furnace being installed. It can also be suspended from a ceiling in a basement or utility room in either a right to left airflow or left to right airflow.

When installed horizontally, the furnace must be raised above the surface to allow a drain trap to hang vertically below the furnace. This will allow for proper drainage of the condensate from the furnace.

Conversion of the 90+ Upflow Furnace for a Horizontal Right Installation.

1.Remove the hard “J” tube drain trap as- sembly.

2.Place the 5/8” cap plug over the drain tap in the header box from which the “J” drain trap assembly was removed.

3.Remove the piece of soft tubing running from the in-line drain assembly to the header box and place a 1/2” vinyl cap over the drain tap in the in-line drain assembly.

4.Remove the grey tubing from the pres- sure switch to the header box. Remove the 1/4” cap from the pressure tap on the right side of the header box and place it on the corresponding pressure tap on the opposite side of the header box.

Conversion of the 90+ Upflow Furnace for a Horizontal Left Installation.

Refer to Figure 4 for details and description of parts required for the horizontal left conver- sion.

1.Remove the hard “J” tube drain trap as- sembly.

2.Ensure that the piece of soft tubing run- ning from the in-line drain assembly to the header box is in place with the drain oriented downwards (See Figure 4).

3.Connect a draw trap to the right side of the header on the furnace. The drain trap must be installed according to local code. NOTE: A downward slope must be maintained on the tube as it is routed through the furnace (when the furnace is in the horizontal position).

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Contents What to do if YOU Smell GAS Installation InstructionsPage Table of Contents Furnace Specifications Downflow *RL Furnace G6RC Upflow Furnace Capacities -Furnace Airflow DataCapacities Important Note Safety InformationInstallation Requirements Requirements and Codes Minimum Clearances to Combustible Material Clearances to Combustible MaterialsLocation Horizontal InstallationsDownflow Warning *RL Models Vinyl Cap Grey Tubing Circulating AIR Supply Supplyair Plenum InstallationInstallation on a concrete slab *RL Installation on a combustible floor *RLVenting and Combustion AIR Requirements Return AirFurnace on a Wood Floor Downflow Sub-Base DimensionsEquipment in a Confined Combustion Air Quality Air Requirements For One-Pipe InstallationInstallation In An Unconfined Space Installation In a Confined SpaceVenting Requirements Seal any unused openings in the vent- ing system SolutionVent Pipe Material Vent Pipe Length and DiameterVent Table Upflow FurnacesDownflow Furnaces Horizontal Venting Vent Pipe InstallationPipe Routing and Support Location of Outdoor TerminationsVertical Venting Page Vent Termination Clearances for Direct Vent Furnaces For appliances 100,00 Btuh 30 kW Vent Protection Vertical VentingUpflow Models = 12 Above Roof or Snow Accumulation LevelVent Freezing Protection Side Wall Vent Kit Drainage of Condensate from FurnaceConcentric Vent Termination Leak Check GAS Supply and PipingAbove Sea Level Manifold Pressure in WC for Natural Gas at Various AltitudesLP/Propane Gas Sea Level and High Altitude Conversion ConversionHigh Altitude Application Natural Gas High Altitude ConversionLow Voltage Wiring Electrical WiringLine Voltage Wiring Firing rate = 1040 x 90 = 93,600 Btuh START-UP and AdjustmentsStart-Up Procedure Verifying and Adjusting Firing RateBlower Speed Tap Location Verifying and Adjusting Temperature RiseGas Flow Rate Verifying Operation of the Supply Air Limit SwitchVerifying Burner Operation Description of ComponentsMaintenance WD# For Upflow and Downflow Residential FurnacesDownflow Furnace Models Upflow Furnace ModelsSequence of Operation Heating ModeSystem Operation Information Twinning of Two Furnaces Cooling ModeFan Mode Furnace Fails to OperateFuel Type INSTALLATION/PERFORMANCE Check List