Teledyne 3020T Storing and Handling Replacement Cells, When to Replace a Cell

Page 59

Trace Oxygen Analyzer

Maintenance 5

 

 

 

 

 

 

 

 

 

5.3.1 Storing and Handling Replacement Cells

To have a replacement cell available when it is needed, it is recom- mended that one spare cell be purchased 9-10 months after commissioning the 3020T, or shortly before the end of the cell's one year warranty period.

CAUTION: Do not stockpile cells. The warranty period starts on the day of shipment.

The spare cell should be carefully stored in an area that is not subject to large variations in ambient temperature (75 °F nominal) or to rough handling.

WARNING: THE SENSOR USED IN THE MODEL 3020T TRACE OXYGEN ANALYZER USES ELECTROLYTES WHICH CONTAIN TOXIC SUBSTANCES, MAINLY LEAD AND POTASSIUM HYDROXIDE, THAT CAN BE HARMFUL IF TOUCHED, SWALLOWED, OR INHALED. AVOID CONTACT WITH ANY FLUID OR POWDER IN OR AROUND THE UNIT. WHAT MAY APPEAR TO BE PLAIN WATER COULD CONTAIN ONE OF THESE TOXIC SUBSTANCES. IN CASE OF EYE CONTACT, IMMEDIATELY FLUSH EYES WITH WATER FOR AT LEAST 15 MINUTES. CALL PHYSI- CIAN. (SEE APPENDIX, MATERIAL SAFETY DATA SHEET.)

CAUTION: Do not disturb the integrity of the cell package until the cell is to actually be used. If the cell package is punctured and air is permitted to enter, the cell will require an excessively long time to reach zero after installation (1-2 weeks!).

5.3.2 When to Replace a Cell

The characteristics of the Micro-Fuel Cell show an almost constant output throughout its useful life and then fall off sharply towards zero at the end. Cell failure in the 3020T is usually characterized inability to zero the instrument down to a satisfactorily low ppm reading. When this occurs, the 3020T system alarm trips, and the screen displays a failure message.

#.#ppm Anlz

CELL FAIL/ ZERO HIGH

Teledyne Analytical Instruments

5-3

Image 59
Contents Teledyne Analytical Instruments Model 3020TCopyright 1999 Teledyne Analytical Instruments Model 3020T3020T-I Trace Oxygen AnalyzerIii Specific Model InformationOperational Theory Table of Contents IntroductionInstallation Operation MaintenanceAppendix Typical Applications Main Features of the AnalyzerTrace Oxygen Analyzer Introduction OverviewModel 3020T Model DesignationsTrace Oxygen Analyzer Introduction Operator Interface Model 3020T Controls, Indicators, and ConnectorsPWD 1 UP/DOWN SwitchESCAPE/ENTER Switch Displays Electrical Connector PanelRecognizing Difference Between LCD Equipment InterfaceRemote Valves RS-232 PortNetwork I/O Gas Connector PanelRemote Sensor Optional Principles of Operation Operational Theory IntroductionMicro-Fuel Cell Sensor Anatomy of a Micro-Fuel Cell Operational Theory+ 2H 2O + 4e → 4OH Electrochemical ReactionsEffect of Pressure Calibration CharacteristicsSample System Characteristic Input/Output Curve for a Micro-Fuel CellSpan Zero Sample Electronics and Signal ProcessingBlock Diagram of the Model 3020T Electronics Temperature Control Mounting the Analyzer Trace Oxygen Analyzer InstallationUnpacking the Analyzer Front View of the Model 3020T Simplified Required Front Door Clearance Electrical ConnectionsAnalog Outputs Primary Input PowerFuse Installation Analog Output Connections ExamplesRange Voltage Current mA Alarm RelaysTypes of Relay Contacts Digital Remote Cal InputsZero RS-232 Sig RS-232 Pin Purpose Range ID RelaysNetwork I/O 8 RS-232 PortRemote Sensor and Solenoid Valves Command DescriptionParameter Setting Remote Solenoid Return Connector Pinouts Installing the Micro-Fuel CellGas Connections Gas Connector Panel Testing the System Auto Ranging on Using the ControlsTrace Oxygen Analyzer Operation Mode/Function Selection Analysis ModeSetup Mode Trace Oxygen Analyzer Escape Data EntryEnter Trace Oxygen Analyzer Operation AUTO-CALFunction PWD Password FunctionEntering the Password Only one password can be definedInstalling or Changing the Password Version Screen Logout FunctionZero and Span Functions Trace Oxygen Analyzer Operation SELF-TESTFunctionZero Cal Auto Mode ZeroingManual Mode Zeroing Span Cal Auto Mode SpanningCell Failure Manual Mode Spanning Installation Alarms FunctionAL-1 AL-2 Choose Alarm Range Function Setting the Analog Output RangesFixed Range Analysis Standby Function Contrast FunctionAnalysis Mode Operation Major Internal Components Trace Oxygen Analyzer MaintenanceRoutine Maintenance Major Internal Components Cell ReplacementWhen to Replace a Cell Storing and Handling Replacement CellsRemoving the Micro-Fuel Cell Exploded View of Cell Block and Micro-Fuel Cell Installing a New Micro-Fuel Cell L-2C cell is not designed for applications where CO2 is a Fuse ReplacementCell Warranty Removing Fuse Cap and Fuse from Holder System Self Diagnostic TestPreamp PowerAnalog Maintenance Trace Oxygen Analyzer Appendix SpecificationsOperating Temperature 0-50 C Qty Part Number Description Recommended 2-Year Spare Parts ListDrawing List Series Analyzers Restrictor KIT Conversions