Teledyne 3020T operating instructions Series Analyzers

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Trace Oxygen Analyzer

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A-43000 SERIES ANALYZERS

APPLICATION NOTES ON RESTRICTORS,

PRESSURES, AND FLOW RECOMMENDATIONS

3000 series analyzers require reasonably regulated sample pressures. While the 3000 analyzers are not sensitive to variations of incoming pressure (provided they are properly vented to atmospheric pressure) the pressure must be maintained as to provide a useable flow rate trough the analyzer. Any line attached to sample vent should be 1/4 or larger in diameter.

FLOW RATE RECOMMENDATIONS:

A usable flow rate for a 3000 series analyzer is one which can be measured on the flowmeter. This is basically .2 - 2.4 SLPM . The optimum flow rate is 1 SLPM (mid scale). Note: response time is dependent on flow rate, a low flow rate will result in slow response to O2 changes in the sample stream. The span flow rate should be the approximately same as the sample flow rate.

CELL PRESSURE CONCERNS:

The sensors used in 3000 series analyzers are optimized to function at atmospheric pressure. At pressures other than atmospheric the diffusion rate of O2 will be different than optimum value. Higher pressures will produce faster O2 diffusion rates resulting in higher O2 reading and shorter cell life. To use a 3000 series analyzer at a cell pressure other than atmospheric, the analyzer must be calibrated with a known calibration gas at the new cell pressure to adjust for the different diffusion rate. Cell pressures below 2/3 atmospheric are not recom- mended because as they tend to cause excessive internal expansion which may result in seal failure.

For operation at cell pressures other than atmospheric care must be taken not to change the sample pressure rapidly or cell damage may occur. For cell pressures above atmospheric, caution must be exercised to avoid over pressuring the cell holder. ( percent analyzers will require some type of cell retainer to prevent the cell from being pushed out by the pressure .) For opera- tion at pressures below atmospheric pressure a suffix C ( clamped) cell is required.

RESTRICTION DEVICES:

For proper operation, all 3000 series analyzers require a flow restriction device. This device is typically a restrictor or a valve. This restriction device serves two functions in the sample path. The first function is to limit the flow rate of the sample through the analyzer. A restrictor is chosen to operate over a range of pressures and provide a useable flow rate over that range.

Teledyne Analytical Instruments

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Contents Teledyne Analytical Instruments Model 3020TCopyright 1999 Teledyne Analytical Instruments Model 3020T3020T-I Trace Oxygen AnalyzerIii Specific Model InformationOperational Theory Table of Contents IntroductionInstallation Operation MaintenanceAppendix Typical Applications Main Features of the AnalyzerTrace Oxygen Analyzer Introduction OverviewModel 3020T Model DesignationsTrace Oxygen Analyzer Introduction Operator Interface Model 3020T Controls, Indicators, and ConnectorsPWD 1 UP/DOWN SwitchESCAPE/ENTER Switch Displays Electrical Connector PanelRecognizing Difference Between LCD Equipment InterfaceRemote Valves RS-232 PortNetwork I/O Gas Connector PanelRemote Sensor Optional Principles of Operation Operational Theory IntroductionMicro-Fuel Cell Sensor Anatomy of a Micro-Fuel Cell Operational Theory+ 2H 2O + 4e → 4OH Electrochemical ReactionsEffect of Pressure Calibration CharacteristicsSample System Characteristic Input/Output Curve for a Micro-Fuel CellSpan Zero Sample Electronics and Signal ProcessingBlock Diagram of the Model 3020T Electronics Temperature Control Mounting the Analyzer Trace Oxygen Analyzer InstallationUnpacking the Analyzer Front View of the Model 3020T Simplified Required Front Door Clearance Electrical ConnectionsAnalog Outputs Primary Input PowerFuse Installation Analog Output Connections ExamplesRange Voltage Current mA Alarm RelaysTypes of Relay Contacts Digital Remote Cal InputsZero RS-232 Sig RS-232 Pin Purpose Range ID RelaysNetwork I/O 8 RS-232 PortRemote Sensor and Solenoid Valves Command DescriptionParameter Setting Remote Solenoid Return Connector Pinouts Installing the Micro-Fuel CellGas Connections Gas Connector Panel Testing the System Auto Ranging on Using the ControlsTrace Oxygen Analyzer Operation Mode/Function Selection Analysis ModeSetup Mode Trace Oxygen Analyzer Escape Data EntryEnter Trace Oxygen Analyzer Operation AUTO-CALFunction PWD Password FunctionEntering the Password Only one password can be definedInstalling or Changing the Password Version Screen Logout FunctionZero and Span Functions Trace Oxygen Analyzer Operation SELF-TESTFunctionZero Cal Auto Mode ZeroingManual Mode Zeroing Span Cal Auto Mode SpanningCell Failure Manual Mode Spanning Installation Alarms FunctionAL-1 AL-2 Choose Alarm Range Function Setting the Analog Output RangesFixed Range Analysis Standby Function Contrast FunctionAnalysis Mode Operation Major Internal Components Trace Oxygen Analyzer MaintenanceRoutine Maintenance Major Internal Components Cell ReplacementWhen to Replace a Cell Storing and Handling Replacement CellsRemoving the Micro-Fuel Cell Exploded View of Cell Block and Micro-Fuel Cell Installing a New Micro-Fuel Cell L-2C cell is not designed for applications where CO2 is a Fuse ReplacementCell Warranty Removing Fuse Cap and Fuse from Holder System Self Diagnostic TestPreamp PowerAnalog Maintenance Trace Oxygen Analyzer Appendix SpecificationsOperating Temperature 0-50 C Qty Part Number Description Recommended 2-Year Spare Parts ListDrawing List Series Analyzers Restrictor KIT Conversions