Teledyne 3020T operating instructions Installing a New Micro-Fuel Cell

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5 Maintenance

Model 3020T

 

 

 

 

 

 

 

 

 

5.3.4 Installing a New Micro-Fuel Cell

It is important to minimize the amount of time that a Teledyne Trace Oxygen Sensor is exposed to air during the installation process. The quicker the sensor can be installed into the unit, the faster your TAI O2 sensor will recover to low O2 measurement. levels.

CAUTION: Do not touch the sensing surface of the cell. It is cov- ered with a delicate Teflon membrane that can leak

when punctured. The sensor must be replaced if the membrane is damaged.

Before installing a new cell, check the O-ring in the base of the cell holder. Replace if worn or damaged.

Place the cell on the holder with the screen side facing down.

Note: There is a small location hole drilled in the holder. This hole mates with a guide pin on the bottom rear of the cell block. The hole in the cell block holder must align with the guide pin on the cell block.

Step 1. Remove power from instrument.

Step 2. Remove the old sensor (if installed) from the analyzer.

Step 3. Purge the analyzer at approximately 1 SCFH flow rate with N2 (or applicable sample gas with the sensor holder re- moved).

Step 4. Remove sensor from double bag storage.

Step 5. Remove sensor shorting button.

Step 6. Place sensor on sensor holder so that the gold contact plate of the sensor is facing up towards the sky.

Step 7. Install sensor and sensor holder into cell block.

Step 8. With O-ring in place, align the guide pin with the hole on the cell holder. Then, with the holder, lift cell into the cell block.

Step 9. Push the gate on the cell block down so that the slots on the side of the gate engage the locating screws on the side of the block. This forces the holder into position and forms a gas- tight seal.

Step 10. Purge system with sample or zero gas.

Step 11. Power-up.

If steps 4 through 10 are accomplished quickly (elapsed time less than 15 seconds), recovery to less than 1ppm level should occur in less than 8 hours.

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Teledyne Analytical Instruments

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Contents Model 3020T Teledyne Analytical InstrumentsModel 3020T Copyright 1999 Teledyne Analytical InstrumentsSpecific Model Information Trace Oxygen AnalyzerIii 3020T-IOperational Theory Table of Contents IntroductionInstallation Maintenance OperationAppendix Overview Main Features of the AnalyzerTrace Oxygen Analyzer Introduction Typical ApplicationsModel Designations Model 3020TModel 3020T Controls, Indicators, and Connectors Trace Oxygen Analyzer Introduction Operator InterfacePWD 1 UP/DOWN SwitchESCAPE/ENTER Switch Equipment Interface Electrical Connector PanelRecognizing Difference Between LCD DisplaysRS-232 Port Remote ValvesNetwork I/O Gas Connector PanelRemote Sensor Optional Principles of Operation Operational Theory IntroductionMicro-Fuel Cell Sensor Operational Theory Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H 2O + 4e → 4OHCalibration Characteristics Effect of PressureCharacteristic Input/Output Curve for a Micro-Fuel Cell Sample SystemElectronics and Signal Processing Span Zero SampleBlock Diagram of the Model 3020T Electronics Temperature Control Mounting the Analyzer Trace Oxygen Analyzer InstallationUnpacking the Analyzer Front View of the Model 3020T Simplified Electrical Connections Required Front Door ClearanceAnalog Outputs Primary Input PowerFuse Installation Examples Analog Output ConnectionsAlarm Relays Range Voltage Current mADigital Remote Cal Inputs Types of Relay ContactsZero 8 RS-232 Port Range ID RelaysNetwork I/O RS-232 Sig RS-232 Pin PurposeRemote Sensor and Solenoid Valves Command DescriptionParameter Setting Installing the Micro-Fuel Cell Remote Solenoid Return Connector PinoutsGas Connections Gas Connector Panel Testing the System Auto Ranging on Using the ControlsTrace Oxygen Analyzer Operation Mode/Function Selection Analysis ModeSetup Mode Trace Oxygen Analyzer Escape Data EntryEnter PWD Password Function Trace Oxygen Analyzer Operation AUTO-CALFunctionOnly one password can be defined Entering the PasswordInstalling or Changing the Password Logout Function Version ScreenTrace Oxygen Analyzer Operation SELF-TESTFunction Zero and Span FunctionsAuto Mode Zeroing Zero CalManual Mode Zeroing Span Cal Auto Mode SpanningCell Failure Manual Mode Spanning Alarms Function InstallationAL-1 AL-2 Choose Alarm Setting the Analog Output Ranges Range FunctionFixed Range Analysis Contrast Function Standby FunctionAnalysis Mode Operation Major Internal Components Trace Oxygen Analyzer MaintenanceRoutine Maintenance Cell Replacement Major Internal ComponentsStoring and Handling Replacement Cells When to Replace a CellRemoving the Micro-Fuel Cell Exploded View of Cell Block and Micro-Fuel Cell Installing a New Micro-Fuel Cell L-2C cell is not designed for applications where CO2 is a Fuse ReplacementCell Warranty System Self Diagnostic Test Removing Fuse Cap and Fuse from HolderPreamp PowerAnalog Maintenance Specifications Trace Oxygen Analyzer AppendixOperating Temperature 0-50 C Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List Series Analyzers Restrictor KIT Conversions