Teledyne 3020T operating instructions Restrictor KIT

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Appendix

Model 3020T

 

 

 

 

 

 

 

 

 

The second function that the restriction device provides is a pressure drop. This device is selected to provide the only significant pressure drop in the sample path.

RESTRICTOR KIT

The current revision of the 3000 series analyzers are supplied with a kit containing two restrictors and a union which are user installed. These parts supplied to give the end user more flexibility when installing the analyzer. The restrictor kit is suitable for high and low positive pressure applications as well as vacuum service ( atmospheric pressure sample) applications ( see manual for installation instructions). The standard restrictor ( BLUE DOT ) is recommended for pressures between 5 PSIG and 50 PSIG. For positive low pressure appli- cation ( 5 psig or less ) the un-marked restrictor is better suited . For none pressurized sample applications the marked restrictor should be used and configured for vacuum service. Note: for extremely low positive pressure appli- cations ( less then 2 psig) the vacuum service configuration should provide higher performance ( higher flow rates). For vacuum service the end user must supply a vacuum pump and a by-pass valve for the pump. A vacuum level of 5 -10 inches of mercury should provide the optimum flow rate. CAUTION: flow restrictors have very small orifices and may be plugged by small par- ticles ( .005” dia or larger) A sample filter must be included in the sample line prior to the restrictor! ( a 60 micron filter is recommended)

3020T EXAMPLES:

Example 1, with a incoming pressure of 10 psig the std restrictor (blue dot) will provide a flow rate of .76 SLPM. Up-stream of the restrictor the sample line pressure will be 10 psig, while down stream ( including the cell) the pressure will be at atmospheric pressure.( analyzer vented to atmospheric pressure) Note, all other pressure drops in the sample path are insignificant at these flow rates. This insures that the cell operates at atmospheric pressure. At very high flow rates ( off scale of flow-meter), pressure drops other than the restriction device could become significant , and result in pressurizing the cell.

Example 2, A 3020T is configured for vacuum service as follows. The un-marked restrictor is placed in the sample vent port. The down stream end of the restrictor is then connected to a vacuum pump and by-pass valve. The by- pass valve is adjusted to provide a flow rate of 1 SLPM. The sample pressure between the pump and the restrictor will be approximately -7 inches of mercury, while the pressure in the balance of the sample system including the cell will be approximately at atmospheric pressure. ( provided the sample flow into the analyzer is not blocked.)

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Teledyne Analytical Instruments

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Contents Model 3020T Teledyne Analytical InstrumentsModel 3020T Copyright 1999 Teledyne Analytical InstrumentsTrace Oxygen Analyzer IiiSpecific Model Information 3020T-ITable of Contents Introduction InstallationOperational Theory Maintenance OperationAppendix Main Features of the Analyzer Trace Oxygen Analyzer IntroductionOverview Typical ApplicationsModel Designations Model 3020TModel 3020T Controls, Indicators, and Connectors Trace Oxygen Analyzer Introduction Operator Interface1 UP/DOWN Switch ESCAPE/ENTER SwitchPWD Electrical Connector Panel Recognizing Difference Between LCDEquipment Interface DisplaysRS-232 Port Remote ValvesGas Connector Panel Remote SensorNetwork I/O Optional Operational Theory Introduction Micro-Fuel Cell SensorPrinciples of Operation Operational Theory Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H 2O + 4e → 4OHCalibration Characteristics Effect of PressureCharacteristic Input/Output Curve for a Micro-Fuel Cell Sample SystemElectronics and Signal Processing Span Zero SampleBlock Diagram of the Model 3020T Electronics Temperature Control Trace Oxygen Analyzer Installation Unpacking the AnalyzerMounting the Analyzer Front View of the Model 3020T Simplified Electrical Connections Required Front Door ClearancePrimary Input Power Fuse InstallationAnalog Outputs Examples Analog Output ConnectionsAlarm Relays Range Voltage Current mADigital Remote Cal Inputs Types of Relay ContactsZero Range ID Relays Network I/O8 RS-232 Port RS-232 Sig RS-232 Pin PurposeCommand Description Parameter SettingRemote Sensor and Solenoid Valves Installing the Micro-Fuel Cell Remote Solenoid Return Connector PinoutsGas Connections Gas Connector Panel Testing the System Using the Controls Trace Oxygen Analyzer OperationAuto Ranging on Analysis Mode Setup ModeMode/Function Selection Trace Oxygen Analyzer Data Entry EnterEscape PWD Password Function Trace Oxygen Analyzer Operation AUTO-CALFunctionOnly one password can be defined Entering the PasswordInstalling or Changing the Password Logout Function Version ScreenTrace Oxygen Analyzer Operation SELF-TESTFunction Zero and Span FunctionsAuto Mode Zeroing Zero CalManual Mode Zeroing Auto Mode Spanning Cell FailureSpan Cal Manual Mode Spanning Alarms Function InstallationAL-1 AL-2 Choose Alarm Setting the Analog Output Ranges Range FunctionFixed Range Analysis Contrast Function Standby FunctionAnalysis Mode Operation Trace Oxygen Analyzer Maintenance Routine MaintenanceMajor Internal Components Cell Replacement Major Internal ComponentsStoring and Handling Replacement Cells When to Replace a CellRemoving the Micro-Fuel Cell Exploded View of Cell Block and Micro-Fuel Cell Installing a New Micro-Fuel Cell Fuse Replacement Cell WarrantyL-2C cell is not designed for applications where CO2 is a System Self Diagnostic Test Removing Fuse Cap and Fuse from HolderPower AnalogPreamp Maintenance Specifications Trace Oxygen Analyzer AppendixOperating Temperature 0-50 C Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List Series Analyzers Restrictor KIT Conversions