Invacare P9000 service manual Steps 7, Steps 3

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PROCEDURE 8

FWD WHEELCHAIRS

F

W

D

W

H

E

E

L

3.Remove the three (3) hex bolts, spacers and locknuts that secure joystick mounting bracket to armrest plate.

4.Remove the phillips screw that secures the front of the armrest pad to the armrest plate.

5.Remove the phillips screw that secures the rear of the armrest pad and armrest insert to the armrest plate.

6.Remove the armrest pad from the armrest plate.

7.Remove the lug bolt, washers and locknut that secure the existing armrest plate to the seat frame assembly.

8.Repeat STEPS 4-7 for opposite side of wheelchair.

17.Install the three (3) hex bolts, spacers and locknuts that secure joystick mounting bracket to armrest plate.

18.Slide the joystick mounting tube through the joystick mounting bracket to the desired position.

19.Secure adjustment lock to joystick mounting tube by turning lever on adjustment lock.

REMOVING/INSTALLING MKIV CONTROLLER (FIGURE 10)

C H A I R S

9.Position armrest plate with joystick mounting holes on desired side of seat frame assembly and secure with lug bolt, washers and locknut. Refer to FIGURE 9.

10.Position armrest plate without joystick mounting holes on opposite side of seat frame assembly and secure with lug bolt, washers and locknut. Refer to FIGURE 9.

11.Position the armrest pad on the armrest plate.

12.Line up the mounting holes in the armrest insert, armrest plate and armrest pad.

13.Reinstall rear phillips screw through the armrest insert, armrest plate and armrest pad and tighten securely.

14.Reinstall the front phillips screw into the armrest plate and armrest pad and tighten securely.

15.Repeat STEPS 11-14 for opposite side of wheelchair.

16.Install Loctite 242 onto the three (3) hex bolts.

WARNING

Replacement controller MUST be same part number as factory installed controller - Otherwise injury or damage may result.

Removing

1.If necessary, remove the rear shroud and rear compartment (if equipped). Refer to REMOVING/ INSTALLING SHROUDS in this procedure of the manual.

2.Disconnect the left/right motor leads and battery leads.

3.Remove the two (2) locknuts that secure the exist- ing MKIV controller and washer(s) to the wheelchair.

4.Remove existing MKIV controller from the wheelchair.

Installing

Armrest Plate

Armrest Pad

Armrest Insert

Lug Bolt

(STEPS 7, 9)

 

Phillips Screw

Locknuts

(STEPS 5, 13)

(STEPS 3, 17)

Locknuts

 

(STEPS 7, 9)

 

Washers

(STEPS 7, 9)

Hex Bolts

(STEPS 3, 16)

 

Phillips Screw

Adjustment Lock Lever

(STEPS 4, 14)

 

Washers (STEPS 7, 9)

Spacers

 

Seat Frame Assembly

(STEPS 3, 17)

FIGURE 9 - REPOSITIONING MKIV JOYSTICK -

CAPTAIN’S SEAT

1.Install washer(s) onto rear mounting stud.

2.Install new/existing MKIV controller onto wheelchair frame.

3.Secure the new/existing MKIV controller to the wheelchair with NEW locknuts. Torque to 156-in/lbs.

4.If necessary, install the rear shroud and rear compart- ment (if equipped). Refer to REMOVING/INSTALLING SHROUDS in this procedure of the manual.

Mounting Studs on

Wheelchair Frame

Locknut Washer

MKIV Controller

FIGURE 10 - REMOVING/INSTALLING MKIV

CONTROLLER

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Contents Excel and P9000 R N I N G E C I a L T E STable of Contents Specification S SpecificationsPower I F I C a T I O N SProcedure General Guidelines Repair or Service InformationUsing Hydrometer to Check Battery Cells Lead Acid Figure Troubleshooting ProcedureBattery Charger Connector Digital Voltmeter Field Load Test FigureMotor Testing Figure Procedure TroubleshootingNumber of Floating Balls Check charging systemPin Motor Connector Ohmmeter Cap MotorCap Replacing Back Upholstery Figure H O L S T E R YBack Upholstery Washer Phillips Screw Tie Wrap Mounting Hole Locknuts Washer Hex ScrewsAdjusting Seat Depth Figure Adjusting Back HEIGHT/ Replacing Back Canes FigureSeat Frame Procedure A T M EProcedure Electronics Mkiv Joystick Mounting Tube Adjustment Lock LeverPreparing Mkiv Joystick for USE Figure Repositioning Mkiv Joystick FigureREMOVING/INSTALLING Drive Wheels Figure Wheels ProcedureInstalling Replacing Pneumatic TIRES/ Tubes Drive WHEELS/CASTERSProcedure Wheels Replacing Casters FigureReplacing Forks Figure Batteries Procedure Battery Terminals/Posts U1 Battery Box Bottom Dual 22 NFT T E R I E S Connecting Battery Cables Dual U1 or Dual 22NF Battery BoxesT T E R Batteries Battery Clamp Method Figures 4, 5 Positive + Battery Terminal/Post Hex NutBattery Clamp CoverPositive + Battery Terminal Post and Battery Clamp RED BatteryR I E S Refer to Battery Tray in this proce- dure of the manual Assembling ExcelA I R S Unfolding/Folding Integrated Sling Seat FigureAdjusting FLIP-UP Removable Footboard FWD WheelchairsUnfolding/Folding Captains Seat Figure Push Brackets Pivot Link CrossbracesReplacing Armrest Pads Figure Replacing Armrest Plate FigureHeight Figure Replacing Captains Seat Figure Steps 7 Steps 3Replacing Wiring Harness FWD Wheelchairs ProcedureSteps 2 Steps 5Adjusting Limit Switch Figure Limit Switch Phono Plug Body Phono JackREMOVING/INSTALLING Shrouds Installing Side Shrouds and Fillers Filler Side Shroud Battery Box Battery Tray Phono JackPhillips Screws Locknut Retaining StrapChanging Seat Width Integrated Sling Seats Figure 16-18 orReplacing Crossbraces Captains Seat Figure Washer Steps 6 Pivot Link Hex Bolts Hex Bolts Steps 6 CrossbraceSpacerLocknut SpacerWhen to Charge Batteries Figure Description and Use of Battery ChargersCharging Batteries Figure Required ItemsINSTALLING/REMOVING Battery Boxes Figure Recommended Battery TypesCleaning Battery Terminals Replacing BatteriesBattery Tray Folding Battery Tray for Transport FigureUnfolding Battery Tray for Use Figure Changing Width of Battery Tray FigureReplacing Right Battery Tray Hanger Bracket Figure Removing Battery Tray FigureInstalling Battery Tray Figure Footboard Mounting Bracket Battery Tray Hanger Bracket Replacing Left Battery Tray Hanger Bracket FigureRepositioning Motors Figure Spacer Hex ScrewUsers Weight 201 to 250 LBS Rotate battery tray hanger bracket upReplacing Clutch Handles Figure Clutch HandlePin Steps 3 Clutch Handle Steps 9Steps 4 17, 18Assembling Power 9000 Figure Refer to INSTALLING/REMOV ING Footrests or InstallUnfolding/Folding the Wheelchair Seat Rails GuidesBattery Discharge Indicator RWD WheelchairsWait until charging is complete Connect the battery box retaining strap clip together Retaining Strap ClipBattery Tray Figure Changing Seat Width Figure14-15, 16-18 Adjusting SEAT-TO-FLOOR Height H a I R SDisassembly ReassemblyPhillips Screws To Controller From MotorsUnderside of Motor Mount Plate Alignment Pin Long Socket Motor MountPlate Alignment Hole Wheelchair Frame Support Tube Motor/GearboxLimited Warranty R R a N T YChedworth Way