Invacare P9000 service manual Procedure General Guidelines, Repair or Service Information

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G E N E R A L

G U I D E L I N E S

PROCEDURE 1

GENERAL GUIDELINES

This Procedure Includes the Following:

Repair or Service Information

Operating Information

REPAIR OR SERVICE INFORMATION

Set-up of the Electronic Control Unit is to be performed ONLY by individuals certified by Invacare. The final tuning adjustments of the controller may affect other activities of the wheelchair. Damage to the equipment could occur under these circumstances. If non-certified individuals perform any work on these units, the warranty is void.

OPERATING INFORMATION

GENERAL WARNINGS

Performance adjustments should only be made by professionals of the healthcare field or persons fully conversant with this process and the driver's capabilities. Incorrect settings could cause injury to the driver, bystanders, damage to the chair and to surrounding property.

After the wheelchair has been set-up, check to make sure that the wheelchair performs to the specifications entered during the set-up procedure. If the wheelchair does NOT perform to specifications, turn the wheelchair OFF immediately and reenter set-up specifications. Repeat this procedure until the wheelchair performs to specifications.

DO NOT use parts, accessories, or adapters other than those authorized by Invacare.

TIRE PRESSURE

DO NOT use your wheelchair unless it has the proper tire pressure (P.S.I.). DO NOT overin- flate the tires. Failure to follow these suggestions may cause the tire to explode and cause bodily harm. The recommended tire pressure is listed on the side wall of the tire.

ELECTRICAL

Grounding Instructions:

DO NOT, under any circumstances, cut or remove the round grounding prong from any plug used with or for Invacare products. Some devices are equipped with three-prong (grounding) plugs for protection against possible shock hazards. Where a two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to contact a qualified electrician and have the two-prong receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code. If you must use an extension cord, use ONLY a three-wire extension cord having the same or higher electrical rating as the device being connected. In addition, Invacare has placed RED/ORANGE WARNING TAGS on some equipment. DO NOT remove these tags.

BATTERIES

The warranty and performance specifications contained in this manual are based on the use of deep cycle gel cell or sealed lead acid batteries. Invacare strongly recom- mends their use as the power source for this unit.

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Contents Excel and P9000 R N I N G E C I a L T E STable of Contents Specification S SpecificationsPower I F I C a T I O N SProcedure General Guidelines Repair or Service InformationBattery Charger Connector Digital Voltmeter Using Hydrometer to Check Battery Cells Lead Acid FigureTroubleshooting Procedure Field Load Test FigureNumber of Floating Balls Motor Testing FigureProcedure Troubleshooting Check charging systemPin Motor Connector Ohmmeter Cap MotorCap Back Upholstery Washer Phillips Screw Replacing Back Upholstery FigureH O L S T E R Y Tie Wrap Mounting Hole Locknuts Washer Hex ScrewsSeat Frame Procedure Adjusting Seat Depth FigureAdjusting Back HEIGHT/ Replacing Back Canes Figure A T M EPreparing Mkiv Joystick for USE Figure Procedure ElectronicsMkiv Joystick Mounting Tube Adjustment Lock Lever Repositioning Mkiv Joystick FigureInstalling REMOVING/INSTALLING Drive Wheels FigureWheels Procedure Replacing Pneumatic TIRES/ Tubes Drive WHEELS/CASTERSProcedure Wheels Replacing Casters FigureReplacing Forks Figure Batteries Procedure Battery Terminals/Posts U1 Battery Box Bottom Dual 22 NFT T E R I E S Connecting Battery Cables Dual U1 or Dual 22NF Battery BoxesT T E R Batteries Battery Clamp Battery Clamp Method Figures 4, 5Positive + Battery Terminal/Post Hex Nut CoverPositive + Battery Terminal Post and Battery Clamp RED BatteryR I E S A I R S Refer to Battery Tray in this proce- dure of the manualAssembling Excel Unfolding/Folding Integrated Sling Seat FigureUnfolding/Folding Captains Seat Figure Adjusting FLIP-UP Removable FootboardFWD Wheelchairs Push Brackets Pivot Link CrossbracesReplacing Armrest Pads Figure Replacing Armrest Plate FigureHeight Figure Replacing Captains Seat Figure Steps 7 Steps 3Steps 2 Replacing Wiring HarnessFWD Wheelchairs Procedure Steps 5Adjusting Limit Switch Figure Limit Switch Phono Plug Body Phono JackREMOVING/INSTALLING Shrouds Phillips Screws Locknut Installing Side Shrouds and FillersFiller Side Shroud Battery Box Battery Tray Phono Jack Retaining StrapChanging Seat Width Integrated Sling Seats Figure 16-18 orReplacing Crossbraces Captains Seat Figure SpacerLocknut Washer Steps 6 Pivot Link Hex BoltsHex Bolts Steps 6 Crossbrace SpacerCharging Batteries Figure When to Charge Batteries FigureDescription and Use of Battery Chargers Required ItemsCleaning Battery Terminals INSTALLING/REMOVING Battery Boxes FigureRecommended Battery Types Replacing BatteriesUnfolding Battery Tray for Use Figure Battery TrayFolding Battery Tray for Transport Figure Changing Width of Battery Tray FigureReplacing Right Battery Tray Hanger Bracket Figure Removing Battery Tray FigureInstalling Battery Tray Figure Repositioning Motors Figure Footboard Mounting Bracket Battery Tray Hanger BracketReplacing Left Battery Tray Hanger Bracket Figure Spacer Hex ScrewUsers Weight 201 to 250 LBS Rotate battery tray hanger bracket upPin Steps 3 Replacing Clutch Handles FigureClutch Handle Clutch Handle Steps 9Steps 4 17, 18Unfolding/Folding the Wheelchair Assembling Power 9000 FigureRefer to INSTALLING/REMOV ING Footrests or Install Seat Rails GuidesBattery Discharge Indicator RWD WheelchairsWait until charging is complete Connect the battery box retaining strap clip together Retaining Strap ClipBattery Tray Figure Changing Seat Width Figure14-15, 16-18 Adjusting SEAT-TO-FLOOR Height H a I R SPhillips Screws To Controller DisassemblyReassembly From MotorsPlate Underside of Motor Mount Plate Alignment Pin Long SocketMotor Mount Alignment Hole Wheelchair Frame Support Tube Motor/GearboxLimited Warranty R R a N T YChedworth Way