Invacare P9000 Replacing Wiring Harness, FWD Wheelchairs Procedure, Steps 2, Steps 5, Steps 8

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FWD WHEELCHAIRS

 

 

PROCEDURE 8

REPLACING WIRING HARNESS

6.

Remove the two (2) phillips bolts and locknuts that

(FIGURE 11)

 

 

secure the front battery connector to wheelchair frame.

 

7.

Remove the two (2) phillips screws that secure the

 

 

1. If necessary, remove the front and rear shrouds.

 

wiring harness to the charger cable mounting bracket.

Refer to REMOVING/INSTALLING SHROUDS in

8.

Note the position of the tie wraps that secure the exist-

this procedure of the manual.

 

ingwiringharnessandmotorcablestothecrossbraces.

2. HIGH BACK CAPTAIN'S SEAT MODEL WHEEL-

 

9.

Cut the tie wraps that secure the existing wiring

CHAIRS ONLY (DETAIL "A") - Perform the following:

 

harness and motor cables to the crossbraces.

A. Disconnectthelimitswitch.RefertoDISCONNECT-

 

10.

Remove the existing wiring harness from wheelchair.

ING/CONNECTING LIMIT SWITCH in this proce-

11.

Position the rear battery connector on the wheelchair

dure of the manual.

 

B. Remove the phono jack nut that secures the

 

frame as shown in FIGURE 11 and secure with the

 

two (2) phillips screws and spacers.

phono jack to the side shroud.

 

12.

Position the front battery connector on the wheelchair

3. Remove the battery boxes. Refer to INSTALLING/

 

frame as shown in FIGURE 11 and secure with the

REMOVING BATTERY BOXES in this procedure of

 

 

two (2) phillips bolts and locknuts.

the manual.

 

 

 

13.

Secure the wiring harness to existing charger cable

4. Disconnect the wiring harness (BLUE) from the

 

mounting bracket on the seat frame with the two (2)

controller connector (BLUE).

 

phillips screws.

5. Remove the two (2) phillips screws and spacers that

14.

Connect the wiring harness (BLUE) to the controller

secure the rear battery connector to the wheelchair

 

connector (BLUE).

frame.

 

15.

Resecure the wiring harness and motor cables to the

 

 

DETAIL "A"

 

crossbraces with new tie wraps at the positions noted

 

(STEPS 2, 16)

 

in STEP 8.

Phono Jack

16.

HIGH BACK CAPTAIN'S SEAT MODEL WHEEL-

 

Nut

 

 

CHAIRS ONLY - Perform the following:

Side

 

 

A. Position the new phono jack on the side shroud.

 

 

B. Reinstall the phono jack nut onto the new phono

Shroud

 

 

 

 

 

jack and tighten securely.

Phono Jack

 

 

 

 

 

 

Phillips Screws

 

Spacers

(STEPS 5, 11)

 

 

 

(STEPS 5, 11)

Wiring

 

 

 

 

 

 

Harness

Tie Wraps

(STEPS 8, 15)

Phillips Bolts

To Controller

(STEPS 6, 12)

Charger Cable Mounting Bracket

(STEPS 4, 14)

Locknuts (STEPS 6, 12)

 

Phillips Screws (STEPS 7, 13)

FIGURE 11 - REPLACING WIRING HARNESS

F

W

D

W

H

E

E

L

C H A I R S

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Contents Excel and P9000 E C I a L T E S R N I N GTable of Contents Specifications Specification SI F I C a T I O N S PowerRepair or Service Information Procedure General GuidelinesTroubleshooting Procedure Using Hydrometer to Check Battery Cells Lead Acid FigureBattery Charger Connector Digital Voltmeter Field Load Test FigureProcedure Troubleshooting Motor Testing FigureNumber of Floating Balls Check charging systemCap Motor Pin Motor Connector OhmmeterCap H O L S T E R Y Replacing Back Upholstery FigureBack Upholstery Washer Phillips Screw Tie Wrap Mounting Hole Locknuts Washer Hex ScrewsAdjusting Back HEIGHT/ Replacing Back Canes Figure Adjusting Seat Depth FigureSeat Frame Procedure A T M EMkiv Joystick Mounting Tube Adjustment Lock Lever Procedure ElectronicsPreparing Mkiv Joystick for USE Figure Repositioning Mkiv Joystick FigureWheels Procedure REMOVING/INSTALLING Drive Wheels FigureInstalling Replacing Pneumatic TIRES/ Tubes Drive WHEELS/CASTERSReplacing Casters Figure Procedure WheelsReplacing Forks Figure Battery Terminals/Posts U1 Battery Box Bottom Dual 22 NF Batteries ProcedureT T E R I E S Dual U1 or Dual 22NF Battery Boxes Connecting Battery CablesT T E R Batteries Positive + Battery Terminal/Post Hex Nut Battery Clamp Method Figures 4, 5Battery Clamp CoverRED Battery Positive + Battery Terminal Post and Battery ClampR I E S Assembling Excel Refer to Battery Tray in this proce- dure of the manualA I R S Unfolding/Folding Integrated Sling Seat FigureFWD Wheelchairs Adjusting FLIP-UP Removable FootboardUnfolding/Folding Captains Seat Figure Push Brackets Pivot Link Crossbraces Replacing Armrest Plate Figure Replacing Armrest Pads Figure Height Figure Replacing Captains Seat Figure Steps 3 Steps 7FWD Wheelchairs Procedure Replacing Wiring HarnessSteps 2 Steps 5Limit Switch Phono Plug Body Phono Jack Adjusting Limit Switch FigureREMOVING/INSTALLING Shrouds Filler Side Shroud Battery Box Battery Tray Phono Jack Installing Side Shrouds and FillersPhillips Screws Locknut Retaining Strap16-18 or Changing Seat Width Integrated Sling Seats FigureReplacing Crossbraces Captains Seat Figure Hex Bolts Steps 6 Crossbrace Washer Steps 6 Pivot Link Hex BoltsSpacerLocknut SpacerDescription and Use of Battery Chargers When to Charge Batteries FigureCharging Batteries Figure Required ItemsRecommended Battery Types INSTALLING/REMOVING Battery Boxes FigureCleaning Battery Terminals Replacing BatteriesFolding Battery Tray for Transport Figure Battery TrayUnfolding Battery Tray for Use Figure Changing Width of Battery Tray FigureRemoving Battery Tray Figure Replacing Right Battery Tray Hanger Bracket FigureInstalling Battery Tray Figure Replacing Left Battery Tray Hanger Bracket Figure Footboard Mounting Bracket Battery Tray Hanger BracketRepositioning Motors Figure Spacer Hex ScrewRotate battery tray hanger bracket up Users Weight 201 to 250 LBSClutch Handle Replacing Clutch Handles FigurePin Steps 3 Clutch Handle Steps 917, 18 Steps 4Refer to INSTALLING/REMOV ING Footrests or Install Assembling Power 9000 FigureUnfolding/Folding the Wheelchair Seat Rails GuidesRWD Wheelchairs Battery Discharge IndicatorWait until charging is complete Retaining Strap Clip Connect the battery box retaining strap clip togetherChanging Seat Width Figure Battery Tray Figure14-15, 16-18 H a I R S Adjusting SEAT-TO-FLOOR HeightReassembly DisassemblyPhillips Screws To Controller From MotorsMotor Mount Underside of Motor Mount Plate Alignment Pin Long SocketPlate Alignment Hole Wheelchair Frame Support Tube Motor/GearboxR R a N T Y Limited WarrantyChedworth Way
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