Invacare M51, M50, M61 service manual Motors, Removing/Installing the Motor

Page 112

SECTION 12—MOTORS

SECTION 12—MOTORS

WARNING

After ANY adjustments, repair or service and before use, make sure that all attaching hardware is tightened securely.

ALWAYS turn the wheelchair power Off before repairing or servicing the wheelchair, otherwise injury or damage may occur.

Removing/Installing the Motor

NOTE: For this procedure, refer to FIGURE 12.1 on page 113.

NOTE: Reverse this procedure to install the motor.

NOTE: Removing walking beam from the wheelchair, while not necessary, may improve access to the motor. Refer to Removing/Installing the Walking Beam on page 93.

1.Remove the seat. Refer to one of the following procedures:

Van Seats - Refer to Removing/Installing the Seat Assembly on page 50.

ASBA Seats - Refer to Removing/Installing the Seat Assembly on page 59.

2.Remove the front battery. Refer to Removing/Installing Batteries from/into Battery Tray on page 99.

3.Remove the drive wheel. Refer to Removing/Installing the Drive Wheel on page 84.

4.Remove the side shroud. Refer to Removing/Installing the Side Shrouds on page 88.

5.Remove the front shroud. Refer to Removing/Installing the Front Shroud on page 89.

6.Cut all tie-wraps securing the motor lead to the frame.

7.Disconnect the motor lead connector from the controller (Detail “A”).

8.Remove the cotter pin to disconnect the motor release lever. Refer to Removing/ Installing the Motor Release Lever on page 115.

9.Using a 5 mm ball head 10-inch T-handle allen wrench, remove the three long mounting screws and three short mounting screws securing the motor to the walking beam (FIGURE 12.1).

NOTE: Long mounting screws are used on the same side of the motor as the drive shaft.

10.Remove the motor from the walking beam.

11.Position the new motor against the walking beam.

12.Loosely install all screws except the front inside short screw.

13.Install the front inside short screw.

14.Tighten the three long screws and three short screws.

15.If necessary, repeat STEPS 3-14 for the motor on the other side.

Pronto® Series

112

Part No. 1125075

Image 112
Contents Pronto Series M50 M51 M61 Recommended Tools Reference DocumentsRecommended Tools Document Part NumberTable of Contents VAN Seat ArmsAsba Seat Wheels Front RIGGINGS/FOOTBOARDShrouds and Frame Batteries MotorsLimited Warranty AccessoriesElectronics Special Notes Signal Word MeaningWheelchair TIE-DOWN Restraints and Seat Restraints Special Notes Label Location Medium SEMI-RECLINE Typical Product ParametersAsba Typical Product Parameters Medium General Guidelines Controller Settings/Repair or ServiceOperation Information Batteries Tire PressureImmediately Grounding Instructions Charging BatteriesWeight Limitation Weight TrainingRain Test EMI Information EMI InformationEMI Information Safety Inspection Checklists Safety INSPECTION/TROUBLESHOOTINGAll Wheelchairs Troubleshooting SolutionsAdditional Requirements for M61 Wheelchairs WheelsDisplay Description Definition CommentsSPJ Information Gauge Display Diagnostics Diagnostic Codes Diagnostics CodePossible Solution SUB CodeE05 Symptom Probable Cause Solutions Motor/Gearbox/BrakeContamination is found. Refer to Replacing Motor Battery Battery Charger M61 Only Checking Battery Charge LevelDON’T Field Load Test Motor Testing Battery QualityWheelchair Operation Turning the Power On/OffM50 and M51 Wheelchairs Manufactured Before 8/15/05 Using the Joystick to Drive the Wheelchair Turn the power On by pressing the On/Off buttonMovement Action ReverseAdjusting the Speed Using the Horn Using the Horn M50 M51 Wheelchairs Manufactured Before 15/05Elevating the Seat M50/M51 Wheelchairs Manufactured After 8/14/05 and All M61Elevating the Seat SPJJoystick Switches and Indicators On/Off Toggle SwitchSpeed Control Knob JoystickInformation Gauge Display SPJ+ and SPJ+ w/ACC Joystick Switches and Indicators Mode ButtonMode Button On/Off ButtonSpeedometer Speed Control ButtonsService Indicator Adjusting Van Seat Arm Width Removing/Installing Van Seat ArmArms Adjusting Van Seat Arm Angle Adjusting Van Seat Arm Height Adjustable Height Arms OnlyReplacing Van Seat Armrest Assembly Adjusting Van Seat Arm Height Adjustable Height Arms OnlyRemoving/Installing Flip Back Armrest Removing/Installing Flip Back ArmrestAdjusting the Flip Back Armrest Height Adjusting the Flip Back Armrest HeightAdjusting the Back Angle VAN SeatSemi-Recline Back Angle Fold Down Back AngleAdjusting the Headrest Semi-Recline Only Removing/Installing the Seat AssemblyInstalling RemovingAdjusting Seat Depth Removing/Installing the Seat AssemblyAdjusting Seat Depth Adjusting the Seat Height M50/M51 WheelchairsM61 Wheelchairs Sets of Seat Total Number Length of MountingAdjusting the Seat Height M61 Wheelchairs Adjusting Seat Position on Seat Base Weight Seat Post Inch Standard Limitation Mounting Hole Seat PositionReplacing the Seat Positioning Strap Replacing the Seat Positioning StrapAsba Seat M50/51 Wheelchairs Only Weight Seat Post Seat Depth Limitation Mounting Hole Inch Adjusting the Seat Height M50/51 Wheelchairs OnlyM61 Wheelchairs Removing/Installing the Seat Pan Adjusting the Seat Width Removing/Installing the Seat FrameAdjusting the Seat Position Removing/Installing the Seat FrameRemoving/Installing the Seat Positioning Strap Adjusting the Seat PositionBack Upholstery Height, only new back canes will be neededAsba Seat Asba Seat Back Height HeightAdjusting the Back Angle Adjusting the Back Angle Installing/Removing Front Riggings Front RIGGINGS/ FootboardAdjusting Footrest Height Model PHWH93 Front RiggingsReplacing Heel Loops Model PH904A and PHAL4A Front RiggingsRaising/Lowering Elevating Front Riggings Adjusting/Replacing Telescoping Front Rigging SupportsVan Seats Front Rigging Standard Inch OUT Inches OUT Asba SeatPosition Removing/Installing the Footboard Assembly Adjusting the Footboard Assembly AngleAdjusting the Footboard Assembly Angle DepthWheels Replacing the Front/Rear CastersAdjusting Caster Assembly Adjusting Caster AssemblyRemoving/Installing the Front/Rear Caster Assemblies Removing/Installing the Front Headtube AssemblyInstalling the Drive Wheel Removing/Installing the Drive WheelRemoving the Drive Wheel Removing/Installing the Drive Wheel Inner Rim Removing/Installing the Top Shroud Shrouds and FrameRemoving/Installing the Side Shrouds Removing/Installing the Top ShroudRemoving/Installing the Front Shroud Removing/Installing the Side ShroudsRemoving/Installing the Inner Shrouds Removing/Installing the Front ShroudRemoving/Installing the Pivot Tube Removing/Installing the Inner ShroudsRemoving/Installing the Pivot Tube Removing/Installing the SureStep Spring Removing/Installing the Walking BeamRemoving/Installing the Elevate Actuator Removing/Installing the Walking BeamInstalling Removing/Installing the Elevate Actuator Removing/Installing the Actuator Switch Sensor Batteries Using the Proper Batteries Removing/Installing Batteries from/into Battery TrayBatteries Tool QTY Comments Connecting/Disconnecting Battery Cables Connecting Battery Cables102 Connecting/Disconnecting Battery Cables Disconnecting Battery Cables Charging BatteriesBattery Charger Operation On-Board Battery Charger ON/OFF Indicator Status Charging Indicator StatusReplacing the On-Board Battery Charger Fuse Replacing the On-Board Battery Charger Replacing the On-Board Battery Charger Fuse110 Replacing the On-Board Battery Charger Removing/Installing the Motor MotorsRemoving/Installing the Motor Engaging/Disengaging Motor Release Lever Engaging/Disengaging Motor Release LeverRemoving/Installing the Motor Release Lever Removing/Installing the Motor Release LeverReplacing Motor Brushes 117 Electro-Mechanical Parking Brake Testing Replacing Motor BrushesElectro-Mechanical Parking Brake Testing Removing/Installing the Joystick ElectronicsRepositioning the Joystick Mounting Bracket Van SeatRepositioning the Joystick Mounting Bracket Disconnecting Disconnecting/Connecting the JoystickConnecting Adjusting the Quad-Link Retractable Mount Adjusting Lock/Release TensionAdjusting Lock/Release Tension Replacing the ControllerReplacing the Controller Wire Routing Wire RoutingAccessories Installing/Removing the Crutch/Cane HolderInstalling/Removing the Oxygen Holder HolderInstalling/Removing the Walker Holder Installing/Removing/Using the Walker HolderUsing the Walker Holder Limited Warranty 131USA
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