Invacare M50, M51, M61 service manual Battery

Page 27

SECTION 3—SAFETY INSPECTION/TROUBLESHOOTING

SYMPTOM

PROBABLE CAUSE

SOLUTIONS

 

 

 

 

Heavy load on the motors forcing

Leave power On and allow controller to count

 

controller into the current rollback

down, and recharge the batteries overnight with

 

mode.

power On.

 

 

 

 

Blown fuse in battery wiring

Replace battery wiring harness. Refer to

 

harness.

Connecting/Disconnecting Battery Cables on

 

 

page 101.

 

 

 

Motor is running

Damaged motor.

Replace brushes if necessary, or replace

 

motor/gearbox if internal damage is determined.

then fails to restart

 

 

Refer to Replacing Motor Brushes on page 116 or

when stopped.

 

 

Removing/Installing the Motor on page 112.

 

 

 

 

 

 

 

Ohm out motor to check for possible internal

 

 

damage (worn out brushes may be possible).

 

 

Refer to Motor Testing on page 31 or Replacing

 

 

Motor Brushes on page 116.

 

 

 

 

Controller power stage board or

Replace controller or send to Invacare for repair.

 

relays may be damaged.

Refer to Replacing the Controller on page 125.

 

 

 

 

Controller senses heavy load and

Stop driving and let electronics cool.

 

has entered the current rollback

 

Motor runs but

mode.

 

loses power.

 

 

Batteries are going bad.

Replace batteries. Refer to Removing/Installing

 

 

 

Batteries from/into Battery Tray on page 99.

 

 

 

Wheelchair loses

Bad Connection on wheelchair.

Turn power “Off”, wait 10 seconds and turn

 

power back “On”.

all power while

 

 

Check joystick connection.

driving.

 

 

Check battery connection and fuses.

 

 

 

 

 

Battery

SYMPTOM

PROBABLE CAUSE

SOLUTIONS

 

 

 

 

Blown battery fuse or damaged cables.

Check cables for damage or replace battery wiring

Batteries won’t

 

harness. Refer to Connecting/Disconnecting

Batteries sat discharged too long.

Battery Cables on page 101.

charge.

 

Replace batteries. Refer to Removing/Installing

 

 

 

 

Batteries from/into Battery Tray on page 99.

 

 

 

 

One or both batteries may be bad (if

Check each battery and replace if needed. Refer to

Short Charge Time

batteries charge up to soon).

Removing/Installing Batteries from/into Battery

 

 

Tray on page 99.

 

 

 

Part No. 1125075

27

Pronto® Series

Image 27
Contents Pronto Series M50 M51 M61 Document Part Number Recommended ToolsReference Documents Recommended ToolsTable of Contents Arms VAN SeatAsba Seat Front RIGGINGS/FOOTBOARD WheelsShrouds and Frame Motors BatteriesAccessories Limited WarrantyElectronics Signal Word Meaning Special NotesWheelchair TIE-DOWN Restraints and Seat Restraints Special Notes Label Location Typical Product Parameters Medium SEMI-RECLINEAsba Typical Product Parameters Medium Controller Settings/Repair or Service General GuidelinesOperation Information Tire Pressure BatteriesImmediately Charging Batteries Grounding InstructionsWeight Training Weight LimitationRain Test EMI Information EMI InformationEMI Information Safety INSPECTION/TROUBLESHOOTING Safety Inspection ChecklistsAll Wheelchairs Wheels TroubleshootingSolutions Additional Requirements for M61 WheelchairsComments Display Description DefinitionSPJ Information Gauge Display Diagnostics SUB Code Diagnostic CodesDiagnostics Code Possible SolutionE05 Motor/Gearbox/Brake Symptom Probable Cause SolutionsContamination is found. Refer to Replacing Motor Battery Battery Charger Checking Battery Charge Level M61 OnlyDON’T Field Load Test Battery Quality Motor TestingTurning the Power On/Off Wheelchair OperationM50 and M51 Wheelchairs Manufactured Before 8/15/05 Turn the power On by pressing the On/Off button Using the Joystick to Drive the WheelchairReverse Movement ActionAdjusting the Speed Using the Horn M50 M51 Wheelchairs Manufactured Before 15/05 Using the HornM50/M51 Wheelchairs Manufactured After 8/14/05 and All M61 Elevating the SeatElevating the Seat Joystick SPJJoystick Switches and IndicatorsOn/Off Toggle Switch Speed Control KnobInformation Gauge Display Mode Button SPJ+ and SPJ+ w/ACC Joystick Switches and IndicatorsSpeed Control Buttons Mode ButtonOn/Off Button SpeedometerService Indicator Removing/Installing Van Seat Arm Adjusting Van Seat Arm WidthArms Adjusting Van Seat Arm Height Adjustable Height Arms Only Adjusting Van Seat Arm AngleAdjusting Van Seat Arm Height Adjustable Height Arms Only Replacing Van Seat Armrest AssemblyRemoving/Installing Flip Back Armrest Removing/Installing Flip Back ArmrestAdjusting the Flip Back Armrest Height Adjusting the Flip Back Armrest HeightFold Down Back Angle Adjusting the Back AngleVAN Seat Semi-Recline Back AngleRemoving Adjusting the Headrest Semi-Recline OnlyRemoving/Installing the Seat Assembly InstallingRemoving/Installing the Seat Assembly Adjusting Seat DepthAdjusting Seat Depth M50/M51 Wheelchairs Adjusting the Seat HeightSets of Seat Total Number Length of Mounting M61 WheelchairsAdjusting the Seat Height M61 Wheelchairs Adjusting Seat Position on Seat Base Seat Position Weight Seat Post Inch Standard Limitation Mounting HoleReplacing the Seat Positioning Strap Replacing the Seat Positioning StrapAsba Seat M50/51 Wheelchairs Only Adjusting the Seat Height M50/51 Wheelchairs Only Weight Seat Post Seat Depth Limitation Mounting Hole InchM61 Wheelchairs Removing/Installing the Seat Pan Removing/Installing the Seat Frame Adjusting the Seat WidthRemoving/Installing the Seat Frame Adjusting the Seat PositionAdjusting the Seat Position Removing/Installing the Seat Positioning StrapHeight, only new back canes will be needed Back UpholsteryAsba Seat Asba Seat Height Back HeightAdjusting the Back Angle Adjusting the Back Angle Front RIGGINGS/ Footboard Installing/Removing Front RiggingsModel PHWH93 Front Riggings Adjusting Footrest HeightModel PH904A and PHAL4A Front Riggings Replacing Heel LoopsAdjusting/Replacing Telescoping Front Rigging Supports Raising/Lowering Elevating Front RiggingsVan Seats Asba Seat Front Rigging Standard Inch OUT Inches OUTPosition Removing/Installing the Footboard Assembly Angle Adjusting the Footboard AssemblyDepth Adjusting the Footboard Assembly AngleReplacing the Front/Rear Casters WheelsAdjusting Caster Assembly Adjusting Caster AssemblyRemoving/Installing the Front Headtube Assembly Removing/Installing the Front/Rear Caster AssembliesRemoving/Installing the Drive Wheel Installing the Drive WheelRemoving the Drive Wheel Removing/Installing the Drive Wheel Inner Rim Shrouds and Frame Removing/Installing the Top ShroudRemoving/Installing the Top Shroud Removing/Installing the Side ShroudsRemoving/Installing the Side Shrouds Removing/Installing the Front ShroudRemoving/Installing the Front Shroud Removing/Installing the Inner ShroudsRemoving/Installing the Inner Shrouds Removing/Installing the Pivot TubeRemoving/Installing the Pivot Tube Removing/Installing the Walking Beam Removing/Installing the SureStep SpringRemoving/Installing the Walking Beam Removing/Installing the Elevate ActuatorInstalling Removing/Installing the Elevate Actuator Removing/Installing the Actuator Switch Sensor Batteries Removing/Installing Batteries from/into Battery Tray Using the Proper BatteriesBatteries Tool QTY Comments Connecting Battery Cables Connecting/Disconnecting Battery Cables102 Connecting/Disconnecting Battery Cables Charging Batteries Disconnecting Battery CablesBattery Charger Operation On-Board Battery Charger Charging Indicator Status ON/OFF Indicator StatusReplacing the On-Board Battery Charger Fuse Replacing the On-Board Battery Charger Fuse Replacing the On-Board Battery Charger110 Replacing the On-Board Battery Charger Motors Removing/Installing the MotorRemoving/Installing the Motor Engaging/Disengaging Motor Release Lever Engaging/Disengaging Motor Release LeverRemoving/Installing the Motor Release Lever Removing/Installing the Motor Release LeverReplacing Motor Brushes 117 Replacing Motor Brushes Electro-Mechanical Parking Brake TestingElectro-Mechanical Parking Brake Testing Electronics Removing/Installing the JoystickVan Seat Repositioning the Joystick Mounting BracketRepositioning the Joystick Mounting Bracket Disconnecting/Connecting the Joystick DisconnectingConnecting Adjusting Lock/Release Tension Adjusting the Quad-Link Retractable MountReplacing the Controller Adjusting Lock/Release TensionReplacing the Controller Wire Routing Wire RoutingInstalling/Removing the Crutch/Cane Holder AccessoriesHolder Installing/Removing the Oxygen HolderInstalling/Removing/Using the Walker Holder Installing/Removing the Walker HolderUsing the Walker Holder 131 Limited WarrantyUSA
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