Invacare M50, M51, M61 service manual Field Load Test, Safety INSPECTION/TROUBLESHOOTING

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SECTION 3—SAFETY INSPECTION/TROUBLESHOOTING

Field Load Test

NOTE: For this procedure, refer to FIGURE 3.1 on page 31.

Old batteries lose their ability to store and release power, due to increased internal resistance. This means that as you try to take power from the battery, some of that power is used up in the process of passing through the battery, resulting in less voltage at the posts. The more power drawn, the lower the voltage available. When this lost voltage drops the output 1.0 volts under load (2.0 for a pair), replace the batteries.

To spot this problem, test batteries under load.

Use a digital voltmeter to check battery charge level at the charger connector. The charger connector is located on the joystick.

NOTE: Read these instructions carefully and the manufacturer’s instructions on the digital voltmeter before using the digital voltmeter.

1.Ensure that power is Off.

2.Make sure battery is fully charged. An extremely discharged battery will exhibit the same symptoms as a bad one.

3.Remove the footrests from the wheelchair. Refer to Front Riggings/FootBoard on page 73.

4.Connect the voltmeter leads to the charger port on the wheelchair as shown in FIGURE 3.1. Most digital voltmeters are not affected by polarity, however, analog meters (meters with swinging needles) can be and should be used carefully. A good meter reading should be 25.5 to 26 VDC.

WARNING

When performing STEPS 5 and 6, ensure feet are clear from casters and wall, otherwise injury may result.

5.Sit in wheelchair and place feet against a wall, workbench or other stationary object.

6.Turn the power On and carefully push the joystick forward, trying to drive the wheelchair through the stationary object.

NOTE: Performing STEP 6 puts a heavy load on the batteries as they try to push through the stationary object. If the wheels spin, have two individuals (one on each arm) apply as much downward pressure as possible on the arms of the wheelchair.

7.Read the meter while the motors are straining, no longer than 3-4 seconds, to determine the voltage under load.

NOTE: If the voltage drops more than 2 volts from a pair of fully charged batteries while under load, they should be replaced regardless of the unloaded voltages.

Pronto® Series

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Part No. 1125075

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Contents Pronto Series M50 M51 M61 Recommended Tools Recommended ToolsReference Documents Document Part NumberTable of Contents Arms VAN SeatAsba Seat Front RIGGINGS/FOOTBOARD WheelsShrouds and Frame Batteries MotorsAccessories Limited WarrantyElectronics Signal Word Meaning Special NotesWheelchair TIE-DOWN Restraints and Seat Restraints Special Notes Label Location Typical Product Parameters Medium SEMI-RECLINEAsba Typical Product Parameters Medium Controller Settings/Repair or Service General GuidelinesOperation Information Tire Pressure BatteriesImmediately Grounding Instructions Charging BatteriesWeight Training Weight LimitationRain Test EMI Information EMI InformationEMI Information Safety INSPECTION/TROUBLESHOOTING Safety Inspection ChecklistsAll Wheelchairs Additional Requirements for M61 Wheelchairs TroubleshootingSolutions WheelsDisplay Description Definition CommentsSPJ Information Gauge Display Diagnostics Possible Solution Diagnostic CodesDiagnostics Code SUB CodeE05 Symptom Probable Cause Solutions Motor/Gearbox/BrakeContamination is found. Refer to Replacing Motor Battery Battery Charger Checking Battery Charge Level M61 OnlyDON’T Field Load Test Motor Testing Battery QualityTurning the Power On/Off Wheelchair OperationM50 and M51 Wheelchairs Manufactured Before 8/15/05 Using the Joystick to Drive the Wheelchair Turn the power On by pressing the On/Off buttonMovement Action ReverseAdjusting the Speed Using the Horn Using the Horn M50 M51 Wheelchairs Manufactured Before 15/05Elevating the Seat M50/M51 Wheelchairs Manufactured After 8/14/05 and All M61Elevating the Seat Speed Control Knob SPJJoystick Switches and IndicatorsOn/Off Toggle Switch JoystickInformation Gauge Display SPJ+ and SPJ+ w/ACC Joystick Switches and Indicators Mode ButtonSpeedometer Mode ButtonOn/Off Button Speed Control ButtonsService Indicator Removing/Installing Van Seat Arm Adjusting Van Seat Arm WidthArms Adjusting Van Seat Arm Angle Adjusting Van Seat Arm Height Adjustable Height Arms OnlyReplacing Van Seat Armrest Assembly Adjusting Van Seat Arm Height Adjustable Height Arms OnlyRemoving/Installing Flip Back Armrest Removing/Installing Flip Back ArmrestAdjusting the Flip Back Armrest Height Adjusting the Flip Back Armrest HeightSemi-Recline Back Angle Adjusting the Back AngleVAN Seat Fold Down Back AngleInstalling Adjusting the Headrest Semi-Recline OnlyRemoving/Installing the Seat Assembly RemovingAdjusting Seat Depth Removing/Installing the Seat AssemblyAdjusting Seat Depth Adjusting the Seat Height M50/M51 WheelchairsM61 Wheelchairs Sets of Seat Total Number Length of MountingAdjusting the Seat Height M61 Wheelchairs Adjusting Seat Position on Seat Base Weight Seat Post Inch Standard Limitation Mounting Hole Seat PositionReplacing the Seat Positioning Strap Replacing the Seat Positioning StrapAsba Seat M50/51 Wheelchairs Only Weight Seat Post Seat Depth Limitation Mounting Hole Inch Adjusting the Seat Height M50/51 Wheelchairs OnlyM61 Wheelchairs Removing/Installing the Seat Pan Adjusting the Seat Width Removing/Installing the Seat FrameAdjusting the Seat Position Removing/Installing the Seat FrameRemoving/Installing the Seat Positioning Strap Adjusting the Seat PositionBack Upholstery Height, only new back canes will be neededAsba Seat Asba Seat Back Height HeightAdjusting the Back Angle Adjusting the Back Angle Installing/Removing Front Riggings Front RIGGINGS/ FootboardAdjusting Footrest Height Model PHWH93 Front RiggingsReplacing Heel Loops Model PH904A and PHAL4A Front RiggingsAdjusting/Replacing Telescoping Front Rigging Supports Raising/Lowering Elevating Front RiggingsVan Seats Asba Seat Front Rigging Standard Inch OUT Inches OUTPosition Removing/Installing the Footboard Assembly Adjusting the Footboard Assembly AngleAdjusting the Footboard Assembly Angle DepthWheels Replacing the Front/Rear CastersAdjusting Caster Assembly Adjusting Caster AssemblyRemoving/Installing the Front/Rear Caster Assemblies Removing/Installing the Front Headtube AssemblyRemoving/Installing the Drive Wheel Installing the Drive WheelRemoving the Drive Wheel Removing/Installing the Drive Wheel Inner Rim Removing/Installing the Top Shroud Shrouds and FrameRemoving/Installing the Side Shrouds Removing/Installing the Top ShroudRemoving/Installing the Front Shroud Removing/Installing the Side ShroudsRemoving/Installing the Inner Shrouds Removing/Installing the Front ShroudRemoving/Installing the Pivot Tube Removing/Installing the Inner ShroudsRemoving/Installing the Pivot Tube Removing/Installing the SureStep Spring Removing/Installing the Walking BeamRemoving/Installing the Elevate Actuator Removing/Installing the Walking BeamInstalling Removing/Installing the Elevate Actuator Removing/Installing the Actuator Switch Sensor Batteries Using the Proper Batteries Removing/Installing Batteries from/into Battery TrayBatteries Tool QTY Comments Connecting/Disconnecting Battery Cables Connecting Battery Cables102 Connecting/Disconnecting Battery Cables Disconnecting Battery Cables Charging BatteriesBattery Charger Operation On-Board Battery Charger ON/OFF Indicator Status Charging Indicator StatusReplacing the On-Board Battery Charger Fuse Replacing the On-Board Battery Charger Replacing the On-Board Battery Charger Fuse110 Replacing the On-Board Battery Charger Removing/Installing the Motor MotorsRemoving/Installing the Motor Engaging/Disengaging Motor Release Lever Engaging/Disengaging Motor Release LeverRemoving/Installing the Motor Release Lever Removing/Installing the Motor Release LeverReplacing Motor Brushes 117 Electro-Mechanical Parking Brake Testing Replacing Motor BrushesElectro-Mechanical Parking Brake Testing Removing/Installing the Joystick ElectronicsRepositioning the Joystick Mounting Bracket Van SeatRepositioning the Joystick Mounting Bracket Disconnecting/Connecting the Joystick DisconnectingConnecting Adjusting the Quad-Link Retractable Mount Adjusting Lock/Release TensionAdjusting Lock/Release Tension Replacing the ControllerReplacing the Controller Wire Routing Wire RoutingAccessories Installing/Removing the Crutch/Cane HolderInstalling/Removing the Oxygen Holder HolderInstalling/Removing/Using the Walker Holder Installing/Removing the Walker HolderUsing the Walker Holder Limited Warranty 131USA
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