Invacare M61, M50, M51 service manual Removing/Installing the Front/Rear Caster Assemblies

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SECTION 9—WHEELS

Removing/Installing the Front/Rear Caster Assemblies

NOTE: For this procedure, refer to FIGURE 9.2.

NOTE: Front and rear caster assemblies are replaced in the same manner.

Removing

1.Remove the dust cover.

2.Remove locknut and washer securing caster assembly to the headtube.

Installing

1.Insert threaded post of caster assembly into headtube.

2.Using washer and locknut, secure caster assembly to head tube.

3.Snap dust cover into the headtube.

Removing/Installing the Front Headtube Assembly

NOTE: For this procedure, refer to FIGURE 9.3.

NOTE: Take note of position and orientation of headtube and mounting hardware for installation.

NOTE: Reverse this procedure to install the front headtube assembly.

1.Remove the dust cover.

2.Remove the two top mounting screws and bushing that secure the headtube to the walking beam.

3.Remove the two bottom mounting screws and bushing that secure the head tube to the pivot tube.

4.Remove the headtube from the walking beam and pivot tube.

 

Dust Cover

 

Walking

 

Beam

 

Top Mounting

 

Screw

Pivot Tube

 

Top Mounting

Bottom Mounting

Screw

Screw

 

Headtube

Bottom

 

Mounting Screw

Bushing

FIGURE 9.3 Removing/Installing the Front Headtube Assembly

Part No. 1125075

83

Pronto® Series

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Contents Pronto Series M50 M51 M61 Document Part Number Recommended ToolsReference Documents Recommended ToolsTable of Contents Asba Seat ArmsVAN Seat Shrouds and Frame Front RIGGINGS/FOOTBOARDWheels Motors BatteriesElectronics AccessoriesLimited Warranty Wheelchair TIE-DOWN Restraints and Seat Restraints Signal Word MeaningSpecial Notes Special Notes Label Location Asba Typical Product ParametersMedium SEMI-RECLINE Typical Product Parameters Medium Operation Information Controller Settings/Repair or ServiceGeneral Guidelines Immediately Tire PressureBatteries Charging Batteries Grounding InstructionsRain Test Weight TrainingWeight Limitation EMI Information EMI InformationEMI Information All Wheelchairs Safety INSPECTION/TROUBLESHOOTINGSafety Inspection Checklists Wheels TroubleshootingSolutions Additional Requirements for M61 WheelchairsComments Display Description DefinitionSPJ Information Gauge Display Diagnostics SUB Code Diagnostic CodesDiagnostics Code Possible SolutionE05 Motor/Gearbox/Brake Symptom Probable Cause SolutionsContamination is found. Refer to Replacing Motor Battery Battery Charger DON’T Checking Battery Charge LevelM61 Only Field Load Test Battery Quality Motor TestingM50 and M51 Wheelchairs Manufactured Before 8/15/05 Turning the Power On/OffWheelchair Operation Turn the power On by pressing the On/Off button Using the Joystick to Drive the WheelchairReverse Movement ActionAdjusting the Speed Using the Horn M50 M51 Wheelchairs Manufactured Before 15/05 Using the HornM50/M51 Wheelchairs Manufactured After 8/14/05 and All M61 Elevating the SeatElevating the Seat Joystick SPJJoystick Switches and IndicatorsOn/Off Toggle Switch Speed Control KnobInformation Gauge Display Mode Button SPJ+ and SPJ+ w/ACC Joystick Switches and IndicatorsSpeed Control Buttons Mode ButtonOn/Off Button SpeedometerService Indicator Arms Removing/Installing Van Seat ArmAdjusting Van Seat Arm Width Adjusting Van Seat Arm Height Adjustable Height Arms Only Adjusting Van Seat Arm AngleAdjusting Van Seat Arm Height Adjustable Height Arms Only Replacing Van Seat Armrest AssemblyRemoving/Installing Flip Back Armrest Removing/Installing Flip Back ArmrestAdjusting the Flip Back Armrest Height Adjusting the Flip Back Armrest HeightFold Down Back Angle Adjusting the Back AngleVAN Seat Semi-Recline Back AngleRemoving Adjusting the Headrest Semi-Recline OnlyRemoving/Installing the Seat Assembly InstallingRemoving/Installing the Seat Assembly Adjusting Seat DepthAdjusting Seat Depth M50/M51 Wheelchairs Adjusting the Seat HeightSets of Seat Total Number Length of Mounting M61 WheelchairsAdjusting the Seat Height M61 Wheelchairs Adjusting Seat Position on Seat Base Seat Position Weight Seat Post Inch Standard Limitation Mounting HoleReplacing the Seat Positioning Strap Replacing the Seat Positioning StrapAsba Seat M50/51 Wheelchairs Only Adjusting the Seat Height M50/51 Wheelchairs Only Weight Seat Post Seat Depth Limitation Mounting Hole InchM61 Wheelchairs Removing/Installing the Seat Pan Removing/Installing the Seat Frame Adjusting the Seat WidthRemoving/Installing the Seat Frame Adjusting the Seat PositionAdjusting the Seat Position Removing/Installing the Seat Positioning StrapHeight, only new back canes will be needed Back UpholsteryAsba Seat Asba Seat Height Back HeightAdjusting the Back Angle Adjusting the Back Angle Front RIGGINGS/ Footboard Installing/Removing Front RiggingsModel PHWH93 Front Riggings Adjusting Footrest HeightModel PH904A and PHAL4A Front Riggings Replacing Heel LoopsVan Seats Adjusting/Replacing Telescoping Front Rigging SupportsRaising/Lowering Elevating Front Riggings Position Asba SeatFront Rigging Standard Inch OUT Inches OUT Removing/Installing the Footboard Assembly Angle Adjusting the Footboard AssemblyDepth Adjusting the Footboard Assembly AngleReplacing the Front/Rear Casters WheelsAdjusting Caster Assembly Adjusting Caster AssemblyRemoving/Installing the Front Headtube Assembly Removing/Installing the Front/Rear Caster AssembliesRemoving the Drive Wheel Removing/Installing the Drive WheelInstalling the Drive Wheel Removing/Installing the Drive Wheel Inner Rim Shrouds and Frame Removing/Installing the Top ShroudRemoving/Installing the Top Shroud Removing/Installing the Side ShroudsRemoving/Installing the Side Shrouds Removing/Installing the Front ShroudRemoving/Installing the Front Shroud Removing/Installing the Inner ShroudsRemoving/Installing the Inner Shrouds Removing/Installing the Pivot TubeRemoving/Installing the Pivot Tube Removing/Installing the Walking Beam Removing/Installing the SureStep SpringRemoving/Installing the Walking Beam Removing/Installing the Elevate ActuatorInstalling Removing/Installing the Elevate Actuator Removing/Installing the Actuator Switch Sensor Batteries Removing/Installing Batteries from/into Battery Tray Using the Proper BatteriesBatteries Tool QTY Comments Connecting Battery Cables Connecting/Disconnecting Battery Cables102 Connecting/Disconnecting Battery Cables Charging Batteries Disconnecting Battery CablesBattery Charger Operation On-Board Battery Charger Charging Indicator Status ON/OFF Indicator StatusReplacing the On-Board Battery Charger Fuse Replacing the On-Board Battery Charger Fuse Replacing the On-Board Battery Charger110 Replacing the On-Board Battery Charger Motors Removing/Installing the MotorRemoving/Installing the Motor Engaging/Disengaging Motor Release Lever Engaging/Disengaging Motor Release LeverRemoving/Installing the Motor Release Lever Removing/Installing the Motor Release LeverReplacing Motor Brushes 117 Replacing Motor Brushes Electro-Mechanical Parking Brake TestingElectro-Mechanical Parking Brake Testing Electronics Removing/Installing the JoystickVan Seat Repositioning the Joystick Mounting BracketRepositioning the Joystick Mounting Bracket Connecting Disconnecting/Connecting the JoystickDisconnecting Adjusting Lock/Release Tension Adjusting the Quad-Link Retractable MountReplacing the Controller Adjusting Lock/Release TensionReplacing the Controller Wire Routing Wire RoutingInstalling/Removing the Crutch/Cane Holder AccessoriesHolder Installing/Removing the Oxygen HolderUsing the Walker Holder Installing/Removing/Using the Walker HolderInstalling/Removing the Walker Holder 131 Limited WarrantyUSA
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