Genie GR-12, GR-15, GR-20 manual Crushing Hazard, Component Damage Hazard, Explosion and Fire Hazard

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Operator's Manual

Third Edition • Second Printing

 

 

 

 

SAFETY RULES

Do not lower the platform unless the area below is clear of personnel and obstructions.

Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.

Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.

Crushing Hazard

Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects.

Component Damage Hazard

Do not use the machine as a ground for welding.

Explosion and Fire Hazard

Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.

Be sure all maintenance has been performed as specified in this manual and the appropriate service manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety, and responsibilities manuals are complete, legible and in the storage container located on the platform.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.

Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation.

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GR-12GR-15GR-20

Part No. 97779

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Contents Operator’s Manual Contents Contact usSafety Rules Do Not Operate UnlessElectrocution Hazards Maximum capacity GR-12 and GR-15 Standard platformStock Picker platform AWP and fiberglass platformMaximum side slope rating Stowed position Maximum capacity GR-20 Standard platformMaximum slope rating, stowed position Maximum allowable manual force Fall Hazards Collision HazardsCrushing Hazard Component Damage HazardExplosion and Fire Hazard Damaged Machine HazardsBattery Safety Burn Hazards Explosion HazardsTip-over Hazard Lifting HazardDecal Legend Page Controls Platform ControlsGround Control Panel Pre-operation Inspection FundamentalsPre-operation Inspection PRE-OPERATION InspectionMaintenance Maintenance Symbols LegendHydraulic oil specifications Observe and ObeyScheduled Maintenance Check the BatteriesFunction Tests At the Ground Controls At the Platform ControlsTest the Tilt Sensor Operation Test the SteeringTest Drive and Braking Test Limited Drive Speed Test the Pothole GuardsWorkplace Inspection Workplace InspectionOperating Instructions Only use the machine as it was intendedEmergency Stop Auxiliary LoweringOperation From Ground Operation From PlatformTo Reduce Drive Speed Driving on a slopeError Indicator display Battery Level IndicatorTo Extend and Retract Platform if equipped Operation From Ground with ControllerBattery and Charger Instructions Observe and Obey Maintenance free batteriesTo Charge Batteries Standard BatteriesTransport and Lifting Instructions Brake Release OperationSecuring the Chassis Loading the Machine With a CraneSecuring to Truck or Trailer for Transit Decals Description QuantityDecals Inspection for Decals with Symbols Stock Picker Platform Decals Specifications GR-12Drive speeds Floor loading informationSpecifications GR-15GR-20 Platform dimensions, all models length x width Genie Scandinavia