Lincoln Electric SVM179-B Wire Drive Configuration, Cable Connections, Shielding GAS Connection

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A-4

INSTALLATION

A-4

 

 

 

 

 

CABLE CONNECTIONS

 

2. Remove the cylinder cap. Inspect the cylinder valves

 

and regulator for damaged threads, dirt, dust, oil or

 

 

There is one circular connector for the gun trigger on

grease. Remove dust and dirt with a clean cloth. DO

NOT ATTACH THE REGULATOR IF OIL, GREASE

the front of the LN-25™ PRO.

 

OR DAMAGE IS PRESENT! Inform your gas supplier

 

of this condition. Oil or grease in the presence of high

Table A.2

pressure oxygen is explosive

.

 

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Function

Pin

Wiring

 

 

 

 

 

5-pin trigger

 

A

Trigger

connector for

 

B

Not used

push-guns

 

C

Common

only.

 

D

Not used

 

 

 

E

Not used

 

 

 

 

 

CB D E A

SHIELDING GAS CONNECTION

3.Stand to one side away from the outlet and open the cylinder valve for an instant. This blows away any dust or dirt which may have accumulated in the valve outlet.

4.Attach the flow regulator to the cylinder valve and tight- en the union nut(s) securely with a wrench. Note: if

connecting to 100% CO2 cylinder, insert regulator adapter between regulator and cylinder valve. If adapter is equipped with a plastic washer, be sure it is seated for connection to the CO2 cylinder.

5.Attach one end of the inlet hose to the outlet fitting of the flow regulator. Attach the other end to the welding system shielding gas inlet. Tighten the union nuts with a wrench.

6.Before opening the cylinder valve, turn the regulator adjusting knob counterclockwise until the adjusting spring pressure is released.

7.Standing to one side, open the cylinder valve slowly a fraction of a turn. When the cylinder pressure gage stops moving, open the valve fully.

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WARNING

CYLINDER may explode if damaged.

• Keep cylinder upright and chained to support.

Keep cylinder away from areas where it may be damaged.

Never lift welder with cylinder attached.

Never allow welding electrode to touch cylinder.

Keep cylinder away from welding or other live electrical circuits.

BUILD UP OF SHIELDING GAS MAY

HARM HEALTH OR KILL.

• Shut off shielding gas supply when not in use.

See American National Standard z-49.1, "Safety in Welding and Cutting” Published by the American Welding Society.

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Maximum inlet pressure is 100 psi. (6.9 bar.)

Install the shielding gas supply as follows:

1. Secure the cylinder to prevent it from falling.

8.The flow regulator is adjustable. Adjust it to the flow rate recommended for the procedure and process being used before making a weld.

WIRE DRIVE CONFIGURATION

(See Figure A.1)

CHANGING THE GUN RECEIVER BUSHING

WARNING

ELECTRIC SHOCK can kill.

• Turn the input power OFF at the weld- ing power source before installation or changing drive rolls and/or guides.

Do not touch electrically live parts.

When inching with the gun trigger, electrode and drive mechanism are "hot" to work and ground and could remain energized several seconds after the gun trigger is released.

Do not operate with covers, panels or guards removed or open.

Only qualified personnel should perform mainte- nance work.

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LN-25™ PRO

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Contents LN-25PRO Wire Feeder Safety LN-25 PROElectric Shock can kill ARC Rays can burn For Electrically Welding CuttingIii Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Location Safety PrecautionsHigh Frequency Protection ELECTRIC SHOCK can KillShielding GAS Connection Wire Drive ConfigurationCable Connections Changing the GUN Receiver BushingProcedure to Install Drive Rolls Wire GuidesLoading Spools of Wire Pressure ARM AdjustmentGUN Connection Across the ARC SET-UPS Power Source to LN-25 PRO Cable Connection DiagramsDescription Figure A.7 Table of Contents Operation Section Safety Precautions OperationGeneral Description Description Wire Feed Speed KnobAnalog Voltmeter Wire Feed Speed, CC Operation See Figure B.2 or Figure B.2Table B.2 VV CC Wire Speed Setting Constant Current VS Constant Voltage Wire Welding Figure B-3Work Sense Lead PIN GUN Trigger Connector See Figure B.1Wire Feed Speed Range Switch K2613-5 and K2613-7 only Thermal LED, Motor Overload See Figure B.1Internal Controls Figure B.4Internal Controls Description Step Trigger Interlock SwitchCV/CC Switch Cold Feed PushbuttonOptional PREFLOW, Burnback Postflow Timer KIT K2330-2 Preflow TimerRear Controls Figure B.5Flow Meter POWER-UP SequenceGAS Purge Pushbutton ScfhLN-25 PRO Table of Contents Accessories Section Wire Type AccessoriesFactory Installed Equipment Drive Roll KitsAccessories Accessories K435 Spindle Adapter, for mounting Installation of the K590-6 Water Cooling KIT Table of Contents Maintenance Section Periodic Maintenance MaintenanceRoutine Maintenance Calibration SpecificationCover Wire Feed SpeedBoard Figure D.3. Major Component Location 1TABLE of CONTENTS-THEORY of Operation Section E-1 Control BoardTheory of Operation Figure E.2 General DescriptionInput Power TRIGGER CIRCUITFeedback and Control CIR- Cuits Figure E.4 Feedback & Control CircuitsOptional Circuits Figure E.5 Optional Circuits & Digital Display BoardLN-25 PRO Table of Contents Troubleshooting & Repair Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Fault Code Description Possible Adjustment Motor Solenoid Test Possible Areas Misadjustments Problems SymptomsRecommended Course of Action LN-25 PRO Test Description Case Removal ProcedureMaterials Needed Procedure Figure F.1 Case RemovalGAS Solenoid Test GAS Solenoid Control BOX Control BOX Cover Contactor Test Control BOX Contactor Drive Motor and Tach Feedback Test Case Control BOX Assembly Motor Overload Test Figure F.5 Control BOX Assembly Contactor Removal and Replacement Procedure Removal Procedure Figure F.6 Control BOXReplacement Procedure Figure F.7 Buss BAR and Mounting BlockLN-25 PRO Front Panel Removal and Replacement Procedure Front Panel Troubleshooting & Repair Gas Hose Control BOX Wire Drive Panel Drive Gear Cover LN-25 PRO PC Board Removal and Replacement Procedure PC BOARD Removal and Replacement Procedure Figure F.11 Control PC Board LocationGAS Solenoid Removal and Replacement Procedure GAS Solenoid GAS Hose Control BOX Lock NUT Retest a machine SET UPRetest After Repair Operation VerificationLN-25 PRO Table of Contents Diagram Section Wiring Diagram LN-25 PRO WiriNG DiaGram lN-25 prO CODEs 11507, 11508 G5681-1 Wiring DIAGRAM- LN-25 PRO Analog WiriNG DiaGram lN-25 prO CODEs 11746, 11747 G5681-3 LN-25 PRO Wire Feeder G5683LN-25 PRO Wire Feeder ElECTriCal DiaGrams G5683-1 Pushbutton G5683-2 LN-25 PRO AnalogG5683 G5683-3 Circuitryconfidential Equipmenttype Xres RXD Work 624 4783-1C0 Flexiblepowerfeede R 50V OF05 Circuitryconfidential S27505-1B0 R2 CW