Lincoln Electric SVM179-B service manual General Description

Page 17

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B-3

OPERATION

B-3

 

 

 

DEFINITION OF WELDING TERMS

General Functional Description

WFS

The LN-25™ PRO as designed is a simple, robust

feeder. Standard

features include a calibrated wire

• Wire Feed Speed

feed speed dial, 2 step/trigger interlock switch, CV-CC

 

CC

switch, Gas Purge and Cold Feed. Some newer codes

also have a Wire Speed range switch for more precise

Constant Current

setting at lower speeds.

 

CV

 

 

Constant Voltage

RECOMMENDED PROCESSES

 

GMAW

• GMAW

 

• Gas Metal Arc welding

• FCAW

 

SMAW

PROCESS LIMITATIONS

Shielded Metal Arc welding

 

 

FCAW

GMAW-P procedures must be qualified by the cus-

tomer.

 

Flux Core Arc Welding

Across-the-Arc

models are not recommended for

stitch or spot welding.

GENERAL DESCRIPTION

EQUIPMENT LIMITATIONS

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General Physical Description

The LN-25™ PRO is specially engineered to be the most rugged portable wire feeder available. The mod- els covered by this manual are designed for “across the arc” operation only.

Several models of the LN-25™ PRO are offered to best meet individual welder needs. The Extra Torque model features additional torque gearing for reliable feeding of large diameter FCAW wires. The Standard model features wire drive gearing for optimal perfor- mance for both FCAW and GMAW wires of common sizes. All of the models include a gas solenoid and flow meter for the flexibility to run most wire processes. The plastic case is molded from a high impact, flame retardant plastic for durability and low weight. The patent pending design keeps the internal components protected and dry.

The heart of the LN-25™ PRO is the 2 roll MAX- TRAC™ drive. The patented features on the wire drive offer tool-less changing of the drive rolls and wire guides for quick spool changes. A tachometer con- trolled motor powers the patent pending drive rolls for smooth, steady feeding without slippage.

With only one p.c. board, the LN-25™ PRO is designed to be simple, reliable and easy to service. The p.c. board is mounted with Lincoln’s leading envi- ronmental design protection that consists of mounting the board in a plastic tray and potting it with epoxy.

With a 325 amp 100% duty cycle rating, these feeders are ready for heavy duty welding.

The duty cycle of the wire feeder is 325A, 100% and 450A, 60%. Duty cycle is based upon the amount of welding performed in a 10 minute period.

The maximum spool size is 45 lb, 12" diameter.

Maximum FCAW gun length is 15 ft.

Maximum GMAW gun length is 25 ft.

Push-pull guns do not work with the wire feeder.

K2330-1 Timer kits do not work with this feeder, use K2330-2 kits

RECOMMENDED POWER SOURCES

CV-305

• Ranger 3 Phase

CV-400

• Ranger GXT

CV-655

• Ranger 250

DC-400

• Ranger 305

DC-600

SAE-400

DC-655

• Pipeliner 200G

• Invertec V-350 PRO

• Classic 300

• Invertec V-450 PRO

• Vantage 300

Multi-Weld 350

• Vantage 400

• Ranger 10,000

• Vantage 500

LN-25™ PRO

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Contents LN-25PRO Wire Feeder LN-25 PRO SafetyElectric Shock can kill ARC Rays can burn Iii Welding CuttingFor Electrically Sûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation High Frequency Protection Safety PrecautionsLocation ELECTRIC SHOCK can KillCable Connections Wire Drive ConfigurationShielding GAS Connection Changing the GUN Receiver BushingWire Guides Procedure to Install Drive RollsGUN Connection Pressure ARM AdjustmentLoading Spools of Wire Description Power Source to LN-25 PRO Cable Connection DiagramsAcross the ARC SET-UPS Figure A.7 Table of Contents Operation Section Operation Safety PrecautionsGeneral Description Analog Voltmeter Wire Feed Speed KnobDescription Figure B.2 Wire Feed Speed, CC Operation See Figure B.2 orTable B.2 VV CC Wire Speed Setting Figure B-3 Constant Current VS Constant Voltage Wire WeldingWire Feed Speed Range Switch K2613-5 and K2613-7 only PIN GUN Trigger Connector See Figure B.1Work Sense Lead Thermal LED, Motor Overload See Figure B.1Figure B.4 Internal ControlsCV/CC Switch Step Trigger Interlock SwitchInternal Controls Description Cold Feed PushbuttonPreflow Timer Optional PREFLOW, Burnback Postflow Timer KIT K2330-2Figure B.5 Rear ControlsGAS Purge Pushbutton POWER-UP SequenceFlow Meter ScfhLN-25 PRO Table of Contents Accessories Section Factory Installed Equipment AccessoriesWire Type Drive Roll KitsAccessories Accessories K435 Spindle Adapter, for mounting Installation of the K590-6 Water Cooling KIT Table of Contents Maintenance Section Routine Maintenance MaintenancePeriodic Maintenance Calibration SpecificationBoard Wire Feed SpeedCover Figure D.3. Major Component Location Control Board 1TABLE of CONTENTS-THEORY of Operation Section E-1Figure E.2 General Description Theory of OperationTRIGGER CIRCUIT Input PowerFigure E.4 Feedback & Control Circuits Feedback and Control CIR- CuitsFigure E.5 Optional Circuits & Digital Display Board Optional CircuitsLN-25 PRO Table of Contents Troubleshooting & Repair HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Fault Code Description Possible Adjustment Motor Solenoid Test Recommended Course of Action Problems SymptomsPossible Areas Misadjustments LN-25 PRO Materials Needed Case Removal ProcedureTest Description Figure F.1 Case Removal ProcedureGAS Solenoid Test GAS Solenoid Control BOX Control BOX Cover Contactor Test Control BOX Contactor Drive Motor and Tach Feedback Test Case Control BOX Assembly Motor Overload Test Figure F.5 Control BOX Assembly Contactor Removal and Replacement Procedure Figure F.6 Control BOX Removal ProcedureFigure F.7 Buss BAR and Mounting Block Replacement ProcedureLN-25 PRO Front Panel Removal and Replacement Procedure Front Panel Troubleshooting & Repair Gas Hose Control BOX Wire Drive Panel Drive Gear Cover LN-25 PRO PC Board Removal and Replacement Procedure Figure F.11 Control PC Board Location PC BOARD Removal and Replacement ProcedureGAS Solenoid Removal and Replacement Procedure GAS Solenoid GAS Hose Control BOX Lock NUT Retest After Repair SET UPRetest a machine Operation VerificationLN-25 PRO Table of Contents Diagram Section Wiring Diagram LN-25 PRO WiriNG DiaGram lN-25 prO CODEs 11507, 11508 G5681-1 Wiring DIAGRAM- LN-25 PRO Analog WiriNG DiaGram lN-25 prO CODEs 11746, 11747 G5681-3 G5683 LN-25 PRO Wire FeederLN-25 PRO Wire Feeder ElECTriCal DiaGrams G5683-1 Pushbutton LN-25 PRO Analog G5683-2G5683 G5683-3 Circuitryconfidential Equipmenttype Xres RXD Work 624 4783-1C0 Flexiblepowerfeede R 50V OF05 Circuitryconfidential S27505-1B0 R2 CW