Lincoln Electric SVM179-B service manual Xres

Page 93

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G-15

ElECTriCal DiaGrams

G-15

sChEmaTiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 11388, 11507, 11508 (G4745-1) pG 2

 

 

 

CC_SENSE

IM_PEAK

 

CCIMIMSENSEPEAKAV

3

0]

 

0]1

113CURTRIGGAS__SENSEPURGEINLK2_STEP

 

 

CUR_SENSEGASPURGE

 

 

WFS_POT

IM_AVE

 

35VSENSE

81

P0[2

 

[2]

10

VCC

 

LED

 

TRIG_INLK_2

STEP

 

 

 

 

ARCVSENSE

5]

 

P4[5]

67

 

 

 

CV_CC

 

 

35V_SENSE

 

 

13VSENSE

74

1]

 

3

64

COLDFEED

 

 

 

 

 

 

13V_SENSE

 

3]

 

 

 

COLD_FEED

 

 

 

 

 

WFSPOT

4]

 

4]

9

 

 

 

 

LED

 

 

BURNBACK

ARCV_SENSE

 

BURNBACK

95

6]

 

P4[7

8

 

 

 

 

 

 

 

 

DATA

 

DATA

44

0[7

 

 

 

THERMALED[1]

 

 

 

 

SPIBUS

 

SCLK

 

SCLK

30P1[0]

 

506]

 

3

 

 

 

 

 

TACH_IN

 

TACHIN

5

1]

 

1]

 

STATUS

LED

 

 

 

 

 

 

 

 

MOTR

9

2]

 

2]

 

2

 

 

 

 

 

GAS_ON_OFF

 

 

PWM_MOTR

PWM_CONT

 

PWM_SOL

28

4]

 

P5[4]

 

1

 

 

 

 

 

 

MOSI

 

 

_CONT

6

3

 

3

 

4

 

 

 

 

GAS_FLOW

 

PWM_SOL

 

 

 

47P1[5]

 

5

55

 

 

 

 

 

SPI_SCLK

 

 

 

 

248

6]

 

6

206

RXD

 

 

 

 

 

 

 

 

 

 

7

 

7

 

 

RXD

 

 

 

 

 

 

 

POLARITY_SENSE

69

2]

 

2

89

TXD

 

 

 

 

 

 

 

POLARITY_SENSE

 

7

0]

 

60

 

7

 

 

TXD

 

 

 

 

TRIGGER

TRIGGER

5

1]

 

1

 

8

OUT_2_4

 

 

 

 

 

 

 

 

4]

 

4

 

1

 

 

 

OUT_2_4

 

 

 

 

0

3

 

3

 

0

 

 

 

 

 

 

 

 

 

BRAKE

BRAKE

72

6

 

6

 

2

 

 

 

 

 

 

 

MISO1

 

 

 

MISO

46

5]

X3

5

93

 

0]

 

 

CONFIG[0..3]

 

 

 

 

2[7

7

 

 

 

 

2

 

 

 

 

9

0

 

70

 

2

 

1

 

 

 

 

 

CS3

 

 

 

 

7

1]

 

1

 

1

 

2

 

 

 

 

 

SS

 

 

 

 

8

2]

 

2

490

CONFIG[3]

 

 

 

 

 

 

 

 

 

P3[3

 

3

 

 

 

 

 

 

 

 

 

 

7

4]

 

4

 

8

 

 

 

 

 

 

 

 

 

 

 

 

59

5

 

P7[6

 

7

 

 

 

 

 

 

 

 

 

XRES

 

XRES

16

6]

 

36

 

 

 

 

 

 

 

 

 

 

621XRESP3[7]

 

NC515]7]

510

 

 

 

 

 

 

 

 

 

 

 

 

2

NC1

 

 

60

61

 

 

 

 

 

 

 

 

 

 

 

 

13

25

 

5

 

3

 

 

 

 

 

 

 

 

 

 

 

 

13

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

3

 

5

 

 

 

 

 

 

 

 

 

 

 

 

1

NC27

 

8

80

 

 

 

 

 

 

 

 

 

 

 

 

267

 

6

 

NC76

76

 

 

 

 

 

 

 

 

 

 

 

 

3

31

 

80

 

4

 

 

 

 

 

 

 

 

 

 

 

 

35

 

3

 

4

 

6

 

 

 

 

 

 

 

 

 

 

 

 

8

 

5

 

96

98

 

 

 

 

 

 

 

 

 

 

 

 

49

48

CY8C29866

8

100

 

 

 

 

 

 

 

 

 

 

 

 

50

509

NC100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GENERALINFORMATION

 

 

 

R

 

 

LASTNO.USED

 

 

 

 

 

 

 

ELECTRICALSYMBOLSPERE137

 

LABELS

C

 

_

SEEPAGE1

 

 

 

 

 

 

CAPACITORS=

MFD(.022/50VUNLESS

D-

 

 

 

 

 

 

 

 

 

 

RESISTORS=Ohms(

1/4WUNLESSOTHERWISEOTHERWISESPECIFIED)

 

 

 

 

 

 

 

 

 

 

 

 

DIODES=

1A,400V

(UNLESSOTHERWISESPECIFIED)

 

SUPPLYWER

 

VOLTAGENET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SUPPLYSOURCEPOINT

SINCECOMPONENS

&CIRCUITRYCONFIDENTIAL:TOOTHERPARTIES,ORUSEDFORANYPURPOSEWITHOUTTHEEXPRESSWRITTENPERMISSIONOFLINCOLNGLOBAL,INC.

05

PROPRIETARYPRINTEDCIRCUITBARDMAY

DESIGNINFORMATION

EQUIPMENTTYPE:

FLEXIBLEPOWERFEEDER

CFRAMEO ON

 

PAGE02OF

 

 

 

 

 

 

 

 

 

 

 

 

 

EARTHGROUNDCONNECTIONNECTION

 

ABILITYD

AFFECTINGMYNOTSHOWTHEEXCT

HISDOCUMENTCONTAINSPSOCPRPRIETARYINFORMATIONOWNEDBYLINCOLNGLOBAL,INC.ANDMAYNOTBEDUPLICATED,COMMUNICATED

ENGINEER:

JPZ

REFERENCE:

SUBJECT:

SCHEMATIC,CONTROLPCB

NUMBER:

 

REVISIO:

WITHOUT

OF

COMPLETEBOAD,THIS

DRAWNBY:

JPZ

9/24/2009

 

 

 

NADATE:

 

 

DOCUMENT

DOCUMENT

 

 

THEINTERCHANGE-

DISPOSITION:

9-12-2008 NUMBER:

CRM39801

HAVIAGRAMNACOMMONCODENUMBER.

APPROVED:

 

---------

G

4745-1H0

 

A

COMPONETSORCIRCUITRYOFCONTROLS

 

 

 

MATERIAL

 

APPROVAL

PROJECT

 

 

 

 

 

 

 

 

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

lN-25™ prO

Image 93
Contents LN-25PRO Wire Feeder LN-25 PRO SafetyElectric Shock can kill ARC Rays can burn Welding Cutting For ElectricallyIii Sûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation High Frequency Protection Safety PrecautionsLocation ELECTRIC SHOCK can KillCable Connections Wire Drive ConfigurationShielding GAS Connection Changing the GUN Receiver BushingWire Guides Procedure to Install Drive RollsPressure ARM Adjustment Loading Spools of WireGUN Connection Power Source to LN-25 PRO Cable Connection Diagrams Across the ARC SET-UPSDescription Figure A.7 Table of Contents Operation Section Operation Safety PrecautionsGeneral Description Wire Feed Speed Knob DescriptionAnalog Voltmeter Figure B.2 Wire Feed Speed, CC Operation See Figure B.2 orTable B.2 VV CC Wire Speed Setting Figure B-3 Constant Current VS Constant Voltage Wire WeldingWire Feed Speed Range Switch K2613-5 and K2613-7 only PIN GUN Trigger Connector See Figure B.1Work Sense Lead Thermal LED, Motor Overload See Figure B.1Figure B.4 Internal ControlsCV/CC Switch Step Trigger Interlock SwitchInternal Controls Description Cold Feed PushbuttonPreflow Timer Optional PREFLOW, Burnback Postflow Timer KIT K2330-2Figure B.5 Rear ControlsGAS Purge Pushbutton POWER-UP SequenceFlow Meter ScfhLN-25 PRO Table of Contents Accessories Section Factory Installed Equipment AccessoriesWire Type Drive Roll KitsAccessories Accessories K435 Spindle Adapter, for mounting Installation of the K590-6 Water Cooling KIT Table of Contents Maintenance Section Routine Maintenance MaintenancePeriodic Maintenance Calibration SpecificationWire Feed Speed CoverBoard Figure D.3. Major Component Location Control Board 1TABLE of CONTENTS-THEORY of Operation Section E-1Figure E.2 General Description Theory of OperationTRIGGER CIRCUIT Input PowerFigure E.4 Feedback & Control Circuits Feedback and Control CIR- CuitsFigure E.5 Optional Circuits & Digital Display Board Optional CircuitsLN-25 PRO Table of Contents Troubleshooting & Repair HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Fault Code Description Possible Adjustment Motor Solenoid Test Problems Symptoms Possible Areas MisadjustmentsRecommended Course of Action LN-25 PRO Case Removal Procedure Test DescriptionMaterials Needed Figure F.1 Case Removal ProcedureGAS Solenoid Test GAS Solenoid Control BOX Control BOX Cover Contactor Test Control BOX Contactor Drive Motor and Tach Feedback Test Case Control BOX Assembly Motor Overload Test Figure F.5 Control BOX Assembly Contactor Removal and Replacement Procedure Figure F.6 Control BOX Removal ProcedureFigure F.7 Buss BAR and Mounting Block Replacement ProcedureLN-25 PRO Front Panel Removal and Replacement Procedure Front Panel Troubleshooting & Repair Gas Hose Control BOX Wire Drive Panel Drive Gear Cover LN-25 PRO PC Board Removal and Replacement Procedure Figure F.11 Control PC Board Location PC BOARD Removal and Replacement ProcedureGAS Solenoid Removal and Replacement Procedure GAS Solenoid GAS Hose Control BOX Lock NUT Retest After Repair SET UPRetest a machine Operation VerificationLN-25 PRO Table of Contents Diagram Section Wiring Diagram LN-25 PRO WiriNG DiaGram lN-25 prO CODEs 11507, 11508 G5681-1 Wiring DIAGRAM- LN-25 PRO Analog WiriNG DiaGram lN-25 prO CODEs 11746, 11747 G5681-3 G5683 LN-25 PRO Wire FeederLN-25 PRO Wire Feeder ElECTriCal DiaGrams G5683-1 Pushbutton LN-25 PRO Analog G5683-2 G5683 G5683-3 Circuitryconfidential Equipmenttype Xres RXD Work 624 4783-1C0 Flexiblepowerfeede R 50V OF05 Circuitryconfidential S27505-1B0 R2 CW