Lincoln Electric SVM179-B Internal Controls Description, Cold Feed Pushbutton, CV/CC Switch

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B-10

OPERATION

B-10

 

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INTERNAL CONTROLS DESCRIPTION

(See Figure B.4)

2 STEP - TRIGGER INTERLOCK SWITCH

The 2 Step - Trigger Interlock switch changes the function of the gun trigger. 2 Step trigger opera- tion turns welding on and off in direct response to the trigger. Trigger Interlock operation allows welding to continue when the trig- ger is released for comfort on long welds.

Place the toggle switch in the DOWN position for 2 Step operation or in the UP position for Trigger Interlock operation.

2 Step Trigger

2 Step trigger operation is the most common. When the gun trigger is pulled, the welding power source energizes the electrode output and the wire feeder feeds wire for welding. The power source and wire feeder continue welding until the trigger is released.

Trigger Interlock

Trigger Interlock operation provides for operator com- fort when making long welds. When the gun trigger is first pulled, the welding power source energizes the output and the wire feeder feeds wire for welding. The gun trigger is then released while the weld is made. To stop welding, the gun trigger is pulled again, and when it is released the welding power source output turns off and the wire feeder stops feeding wire.

CV/CC SWITCH

(See Figure B.4)

The CV/CC switch sets the wire feed speed control method for the wire feeder.

In the CV position, the wire feed speed remains constant during welding. A steady arc voltage is regulated by the power source by adjusting the arc current.

In the CC position, the wire feed speed varies during welding. The arc length is maintained by chang- ing the wire feed speed.

COLD FEED PUSHBUTTON

(See Figure B.4)

When cold feeding, the wire drive will feed electrode but neither the power source nor the gas solenoid will be energized. Adjust the speed of cold feeding by rotating the WFS knob. Cold feeding, or “cold inching” the electrode is useful for threading the electrode through the gun.

CC

CV

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CAUTION

If the arc goes out while welding with trigger interlock operation, the elec- trode output from the welding power source remains energized and the wire feeder will continue to feed wire until the gun trigger is again pulled and

then released.

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LN-25™ PRO

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Contents LN-25PRO Wire Feeder Safety LN-25 PROElectric Shock can kill ARC Rays can burn Welding Cutting For ElectricallyIii Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Safety Precautions High Frequency ProtectionLocation ELECTRIC SHOCK can KillWire Drive Configuration Cable ConnectionsShielding GAS Connection Changing the GUN Receiver BushingProcedure to Install Drive Rolls Wire GuidesPressure ARM Adjustment Loading Spools of WireGUN Connection Power Source to LN-25 PRO Cable Connection Diagrams Across the ARC SET-UPSDescription Figure A.7 Table of Contents Operation Section Safety Precautions OperationGeneral Description Wire Feed Speed Knob DescriptionAnalog Voltmeter Wire Feed Speed, CC Operation See Figure B.2 or Figure B.2Table B.2 VV CC Wire Speed Setting Constant Current VS Constant Voltage Wire Welding Figure B-3PIN GUN Trigger Connector See Figure B.1 Wire Feed Speed Range Switch K2613-5 and K2613-7 onlyWork Sense Lead Thermal LED, Motor Overload See Figure B.1Internal Controls Figure B.4Step Trigger Interlock Switch CV/CC SwitchInternal Controls Description Cold Feed PushbuttonOptional PREFLOW, Burnback Postflow Timer KIT K2330-2 Preflow TimerRear Controls Figure B.5POWER-UP Sequence GAS Purge PushbuttonFlow Meter ScfhLN-25 PRO Table of Contents Accessories Section Accessories Factory Installed EquipmentWire Type Drive Roll KitsAccessories Accessories K435 Spindle Adapter, for mounting Installation of the K590-6 Water Cooling KIT Table of Contents Maintenance Section Maintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationWire Feed Speed CoverBoard Figure D.3. Major Component Location 1TABLE of CONTENTS-THEORY of Operation Section E-1 Control BoardTheory of Operation Figure E.2 General DescriptionInput Power TRIGGER CIRCUITFeedback and Control CIR- Cuits Figure E.4 Feedback & Control CircuitsOptional Circuits Figure E.5 Optional Circuits & Digital Display BoardLN-25 PRO Table of Contents Troubleshooting & Repair Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Fault Code Description Possible Adjustment Motor Solenoid Test Problems Symptoms Possible Areas MisadjustmentsRecommended Course of Action LN-25 PRO Case Removal Procedure Test DescriptionMaterials Needed Procedure Figure F.1 Case RemovalGAS Solenoid Test GAS Solenoid Control BOX Control BOX Cover Contactor Test Control BOX Contactor Drive Motor and Tach Feedback Test Case Control BOX Assembly Motor Overload Test Figure F.5 Control BOX Assembly Contactor Removal and Replacement Procedure Removal Procedure Figure F.6 Control BOXReplacement Procedure Figure F.7 Buss BAR and Mounting BlockLN-25 PRO Front Panel Removal and Replacement Procedure Front Panel Troubleshooting & Repair Gas Hose Control BOX Wire Drive Panel Drive Gear Cover LN-25 PRO PC Board Removal and Replacement Procedure PC BOARD Removal and Replacement Procedure Figure F.11 Control PC Board LocationGAS Solenoid Removal and Replacement Procedure GAS Solenoid GAS Hose Control BOX Lock NUT SET UP Retest After RepairRetest a machine Operation VerificationLN-25 PRO Table of Contents Diagram Section Wiring Diagram LN-25 PRO WiriNG DiaGram lN-25 prO CODEs 11507, 11508 G5681-1 Wiring DIAGRAM- LN-25 PRO Analog WiriNG DiaGram lN-25 prO CODEs 11746, 11747 G5681-3 LN-25 PRO Wire Feeder G5683LN-25 PRO Wire Feeder ElECTriCal DiaGrams G5683-1 Pushbutton G5683-2 LN-25 PRO AnalogG5683 G5683-3 Circuitryconfidential Equipmenttype Xres RXD Work 624 4783-1C0 Flexiblepowerfeede R 50V OF05 Circuitryconfidential S27505-1B0 R2 CW