Lincoln Electric SVM179-B service manual Welding Cutting, For Electrically, Iii

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iii

 

 

 

 

SAFETY

 

 

 

iii

 

 

 

 

 

 

 

 

 

 

WELDING

and

CUTTING

CYLINDER may explode

 

SPARKS can cause fire or

if damaged.

 

 

 

 

explosion.

 

 

7.a. Use only

compressed

gas

cylinders

 

 

 

 

 

 

 

6.a. Remove fire hazards from the welding area.If

containing the correct shielding gas for the

 

process used and

properly

operating

 

this is not possible, cover them to prevent the welding sparks

 

regulators

designed

for

the

gas and

 

from starting a fire. Remember that welding sparks and hot

 

pressure used. All hoses, fittings, etc. should be suitable for

 

materials from welding can easily go through small cracks

 

the application and maintained in good condition.

 

 

and openings to adjcent areas. Avoid welding near hydraulic

 

 

 

 

 

 

 

 

lines. Have a fire extinguisher readily available.

7.b. Always keep cylinders in an upright position securely

 

 

 

 

 

 

6.b. Where compressed gases are to be used at the job site,

chained to an undercarriage or fixed support.

 

 

 

 

 

 

 

special precautions should be used to prevent hazardous

7.c. Cylinders should be located:

 

 

 

 

 

situations. Refer to “Safety in Welding and Cutting” (ANSI

 

 

 

 

 

• Away from areas where they may be struck or subjected to

 

Standard Z49.1)

and the

operating

information for the

 

physical damage.

 

 

 

 

 

equipment being used.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.c. When not welding, make certain no part of the electrode

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

 

 

 

circuit is touching the work or ground. Accidental contact can

 

 

 

 

 

 

 

 

 

cause overheating and create a fire hazard.

7.d. Never allow the electrode, electrode holder or any other

 

 

 

 

 

 

6.d. Do not heat, cut or weld tanks, drums or containers until the

electrically “hot” parts to touch a cylinder.

 

 

 

 

 

 

 

 

proper steps have been taken to insure that such procedures

7.e. Keep your head and face away from the cylinder valve outlet

 

will not cause flammable or toxic vapors from substances

 

when opening the cylinder valve.

 

 

 

 

inside. They can cause an explosion even though they have

 

 

 

 

 

 

 

 

 

 

been “cleaned”. For information, purchase “Recommended

7.f. Valve protection caps should always be in place and hand

 

Safe Practices for the Preparation for Welding and Cutting of

 

tight except when the cylinder is in use or connected for

 

Containers and

Piping

That

Have

Held Hazardous

 

use.

 

 

 

 

 

Substances”, AWS F4.1 from the American Welding Society

 

 

 

 

 

 

 

 

 

 

 

(see address above).

 

 

 

7.g. Read and follow the instructions on compressed gas

 

 

 

 

 

 

cylinders, associated equipment, and CGA publication P-l,

6.e. Vent hollow castings or containers before heating, cutting or

“Precautions for Safe Handling of Compressed Gases in

 

welding. They may explode.

 

 

 

Cylinders,” available from the Compressed Gas Association

 

 

 

 

 

 

1235 Jefferson Davis Highway, Arlington, VA 22202.

6.f.

Sparks and spatter are thrown from the welding arc. Wear oil

 

 

 

 

 

 

free protective garments such as leather gloves, heavy shirt,

FOR ELECTRICALLY

 

cuffless trousers, high shoes and a cap over your hair. Wear

 

ear plugs when welding out of position or in confined places.

 

powered equipment.

 

Always wear safety glasses with side shields when in a

 

welding area.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.a. Turn off input power using the disconnect

6.g. Connect the work cable to the work as close to the welding

switch at the fuse box before working on

 

area as practical. Work cables connected to the building

the equipment.

 

 

 

 

framework or other locations away from the welding area

 

 

 

 

 

 

increase the possibility of the welding current passing through

8.b. Install equipment in accordance with the U.S. National

 

lifting chains, crane cables or other alternate circuits. This can

Electrical Code, all local codes and the manufacturer’s

 

create fire hazards or overheat lifting chains or cables until

recommendations.

 

 

 

 

 

they fail.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.c. Ground the equipment in accordance with the U.S. National

6.h. Also see item 1.c.

 

 

 

 

Electrical Code and the manufacturer’s recommendations.

6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park,PO box 9101, Quincy, Ma 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

Refer to http://www.lincolnelectric.com/safety for additional safety information.

LN-25™ PRO

Image 4
Contents LN-25PRO Wire Feeder Safety LN-25 PROElectric Shock can kill ARC Rays can burn For Electrically Welding CuttingIii Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Safety Precautions High Frequency ProtectionLocation ELECTRIC SHOCK can KillWire Drive Configuration Cable ConnectionsShielding GAS Connection Changing the GUN Receiver BushingProcedure to Install Drive Rolls Wire GuidesLoading Spools of Wire Pressure ARM AdjustmentGUN Connection Across the ARC SET-UPS Power Source to LN-25 PRO Cable Connection DiagramsDescription Figure A.7 Table of Contents Operation Section Safety Precautions OperationGeneral Description Description Wire Feed Speed KnobAnalog Voltmeter Wire Feed Speed, CC Operation See Figure B.2 or Figure B.2Table B.2 VV CC Wire Speed Setting Constant Current VS Constant Voltage Wire Welding Figure B-3PIN GUN Trigger Connector See Figure B.1 Wire Feed Speed Range Switch K2613-5 and K2613-7 onlyWork Sense Lead Thermal LED, Motor Overload See Figure B.1Internal Controls Figure B.4Step Trigger Interlock Switch CV/CC SwitchInternal Controls Description Cold Feed PushbuttonOptional PREFLOW, Burnback Postflow Timer KIT K2330-2 Preflow TimerRear Controls Figure B.5POWER-UP Sequence GAS Purge PushbuttonFlow Meter ScfhLN-25 PRO Table of Contents Accessories Section Accessories Factory Installed EquipmentWire Type Drive Roll KitsAccessories Accessories K435 Spindle Adapter, for mounting Installation of the K590-6 Water Cooling KIT Table of Contents Maintenance Section Maintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationCover Wire Feed SpeedBoard Figure D.3. Major Component Location 1TABLE of CONTENTS-THEORY of Operation Section E-1 Control BoardTheory of Operation Figure E.2 General DescriptionInput Power TRIGGER CIRCUITFeedback and Control CIR- Cuits Figure E.4 Feedback & Control CircuitsOptional Circuits Figure E.5 Optional Circuits & Digital Display BoardLN-25 PRO Table of Contents Troubleshooting & Repair Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Fault Code Description Possible Adjustment Motor Solenoid Test Possible Areas Misadjustments Problems SymptomsRecommended Course of Action LN-25 PRO Test Description Case Removal ProcedureMaterials Needed Procedure Figure F.1 Case RemovalGAS Solenoid Test GAS Solenoid Control BOX Control BOX Cover Contactor Test Control BOX Contactor Drive Motor and Tach Feedback Test Case Control BOX Assembly Motor Overload Test Figure F.5 Control BOX Assembly Contactor Removal and Replacement Procedure Removal Procedure Figure F.6 Control BOXReplacement Procedure Figure F.7 Buss BAR and Mounting BlockLN-25 PRO Front Panel Removal and Replacement Procedure Front Panel Troubleshooting & Repair Gas Hose Control BOX Wire Drive Panel Drive Gear Cover LN-25 PRO PC Board Removal and Replacement Procedure PC BOARD Removal and Replacement Procedure Figure F.11 Control PC Board LocationGAS Solenoid Removal and Replacement Procedure GAS Solenoid GAS Hose Control BOX Lock NUT SET UP Retest After RepairRetest a machine Operation VerificationLN-25 PRO Table of Contents Diagram Section Wiring Diagram LN-25 PRO WiriNG DiaGram lN-25 prO CODEs 11507, 11508 G5681-1 Wiring DIAGRAM- LN-25 PRO Analog WiriNG DiaGram lN-25 prO CODEs 11746, 11747 G5681-3 LN-25 PRO Wire Feeder G5683LN-25 PRO Wire Feeder ElECTriCal DiaGrams G5683-1 Pushbutton G5683-2 LN-25 PRO AnalogG5683 G5683-3 Circuitryconfidential Equipmenttype Xres RXD Work 624 4783-1C0 Flexiblepowerfeede R 50V OF05 Circuitryconfidential S27505-1B0 R2 CW