Lincoln Electric SVM179-B service manual Contactor Removal and Replacement Procedure

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F-19

TROUBLESHOOTING & REPAIR

F-19

 

CONTACTOR REMOVAL AND REPLACEMENT PROCEDURE

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical trou- bleshooting assistance before you proceed. Call 1-888-935-3877.

TEST DESCRIPTION

This procedure will aid the technician in the removal and replacement of the contactor.

MATERIALS NEEDED

1/4-20 nut driver #10-24 nut driver Adjustable wrench Torque wrench

LN-25™ PRO

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Contents LN-25PRO Wire Feeder LN-25 PRO SafetyElectric Shock can kill ARC Rays can burn Welding Cutting For ElectricallyIii Sûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation ELECTRIC SHOCK can Kill Safety PrecautionsHigh Frequency Protection LocationChanging the GUN Receiver Bushing Wire Drive ConfigurationCable Connections Shielding GAS ConnectionWire Guides Procedure to Install Drive RollsPressure ARM Adjustment Loading Spools of WireGUN Connection Power Source to LN-25 PRO Cable Connection Diagrams Across the ARC SET-UPSDescription Figure A.7 Table of Contents Operation Section Operation Safety PrecautionsGeneral Description Wire Feed Speed Knob DescriptionAnalog Voltmeter Figure B.2 Wire Feed Speed, CC Operation See Figure B.2 orTable B.2 VV CC Wire Speed Setting Figure B-3 Constant Current VS Constant Voltage Wire WeldingThermal LED, Motor Overload See Figure B.1 PIN GUN Trigger Connector See Figure B.1Wire Feed Speed Range Switch K2613-5 and K2613-7 only Work Sense LeadFigure B.4 Internal ControlsCold Feed Pushbutton Step Trigger Interlock SwitchCV/CC Switch Internal Controls DescriptionPreflow Timer Optional PREFLOW, Burnback Postflow Timer KIT K2330-2Figure B.5 Rear ControlsScfh POWER-UP SequenceGAS Purge Pushbutton Flow MeterLN-25 PRO Table of Contents Accessories Section Drive Roll Kits AccessoriesFactory Installed Equipment Wire TypeAccessories Accessories K435 Spindle Adapter, for mounting Installation of the K590-6 Water Cooling KIT Table of Contents Maintenance Section Calibration Specification MaintenanceRoutine Maintenance Periodic MaintenanceWire Feed Speed CoverBoard Figure D.3. Major Component Location Control Board 1TABLE of CONTENTS-THEORY of Operation Section E-1Figure E.2 General Description Theory of OperationTRIGGER CIRCUIT Input PowerFigure E.4 Feedback & Control Circuits Feedback and Control CIR- CuitsFigure E.5 Optional Circuits & Digital Display Board Optional CircuitsLN-25 PRO Table of Contents Troubleshooting & Repair HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Fault Code Description Possible Adjustment Motor Solenoid Test Problems Symptoms Possible Areas MisadjustmentsRecommended Course of Action LN-25 PRO Case Removal Procedure Test DescriptionMaterials Needed Figure F.1 Case Removal ProcedureGAS Solenoid Test GAS Solenoid Control BOX Control BOX Cover Contactor Test Control BOX Contactor Drive Motor and Tach Feedback Test Case Control BOX Assembly Motor Overload Test Figure F.5 Control BOX Assembly Contactor Removal and Replacement Procedure Figure F.6 Control BOX Removal ProcedureFigure F.7 Buss BAR and Mounting Block Replacement ProcedureLN-25 PRO Front Panel Removal and Replacement Procedure Front Panel Troubleshooting & Repair Gas Hose Control BOX Wire Drive Panel Drive Gear Cover LN-25 PRO PC Board Removal and Replacement Procedure Figure F.11 Control PC Board Location PC BOARD Removal and Replacement ProcedureGAS Solenoid Removal and Replacement Procedure GAS Solenoid GAS Hose Control BOX Lock NUT Operation Verification SET UPRetest After Repair Retest a machineLN-25 PRO Table of Contents Diagram Section Wiring Diagram LN-25 PRO WiriNG DiaGram lN-25 prO CODEs 11507, 11508 G5681-1 Wiring DIAGRAM- LN-25 PRO Analog WiriNG DiaGram lN-25 prO CODEs 11746, 11747 G5681-3 G5683 LN-25 PRO Wire FeederLN-25 PRO Wire Feeder ElECTriCal DiaGrams G5683-1 Pushbutton LN-25 PRO Analog G5683-2G5683 G5683-3 Circuitryconfidential Equipmenttype Xres RXD Work 624 4783-1C0 Flexiblepowerfeede R 50V OF05 Circuitryconfidential S27505-1B0 R2 CW