Lincoln Electric SVM179-B service manual Routine Maintenance, Periodic Maintenance

Page 36

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D-2

MAINTENANCE

D-2

 

 

 

 

SAFETY PRECAUTIONS

 

 

5. Energize the output circuit of the power source.

 

 

 

 

 

 

 

WARNING

 

 

Adjust the power source output to 20±1 VDC as

 

 

 

 

measured on the reference meter.

 

ELECTRIC SHOCK can kill.

 

 

6. Verify that LN-25™ PRO voltmeter reads between

 

• Do not operate with covers

 

removed.

 

 

19 and 21 volts.

 

 

• Turn off power source before

If the voltmeter reading is out of range, check for loose

 

installing or servicing.

 

 

 

• Do not touch electrically hot

connections or replace the voltmeter. There is no cal-

 

parts.

 

 

ibration adjustment for the LN-25™ PRO voltmeter.

• Turn the input power to the welding power

Flow Meter Validation

 

source off at the fuse box before working in the

 

terminal strip.

 

 

 

 

• Only qualified personnel should install, use or

Tools required:

 

service this equipment.

 

 

 

 

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• Flow meter reference standard.

 

ROUTINE MAINTENANCE

 

 

• Constant voltage DC welding power source (DC-

 

 

400, V-350, CV-400 or equivalent).

 

 

 

 

 

 

 

• Check weld cables and gas hoses for cuts.

To verify the flow meter accuracy:

• Clean and tighten all weld terminals.

 

PERIODIC MAINTENANCE

1. Turn power OFF.

 

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Clean drive rolls and inner wire guide and replace if worn.

Blow out or vacuum the inside of the feeder.

CALIBRATION SPECIFICATION

The voltmeter and flow meter are not calibrated and are for reference purposes only.

Voltmeter Validation, Across the Arc Analog Meter Models

Tools required:

DC voltmeter reference standard

Constant voltage DC welding power source with adjustable no-load voltage (DC-400, V-350, CV-400 or equivalent).

To verify the analog voltmeter accuracy:

1.Turn power OFF.

2.Connect the LN-25™ PRO to the constant voltage DC welding power source. The work lead of the LN-25™ PRO must be connected to the work ter- minal of the power source.

3.Connect the reference voltmeter between the brass block of the LN-25™ PRO and the work lead.

4.Turn power ON.

2.Connect the LN-25™ PRO to the constant voltage DC welding power source. The work lead of the LN-25™ PRO must be connected to the work ter- minal of the power source.

3.Connect a supply of CO2 to the wire feeder. Do not exceed the maximum inlet pressure of the wire feeder.

4.Disconnect the shielding gas hose that connects to the gun bushing.

5.Connect the shielding gas hose to flow meter refer- ence standard.

6.Orient the LN-25™ PRO in a vertical position.

7.Turn power ON.

8.Adjust the flow meter on the LN-25™ PRO to 40 scfh while pressing the GAS PURGE button.

9.Measure the gas flow with the calibrated flow meter while pressing the GAS PURGE button.

10.The measured flow rate should be between 35 and 45 scfh.

The LN-25™ PRO flow meter cannot be calibrated. If the flow meter reads incorrectly, check for leaks or kinks in the gas hose. Replace the flow meter if neces- sary.

LN-25™ PRO

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Contents LN-25PRO Wire Feeder Safety LN-25 PROElectric Shock can kill ARC Rays can burn Welding Cutting For ElectricallyIii Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Safety Precautions High Frequency ProtectionLocation ELECTRIC SHOCK can KillWire Drive Configuration Cable ConnectionsShielding GAS Connection Changing the GUN Receiver BushingProcedure to Install Drive Rolls Wire GuidesPressure ARM Adjustment Loading Spools of WireGUN Connection Power Source to LN-25 PRO Cable Connection Diagrams Across the ARC SET-UPSDescription Figure A.7 Table of Contents Operation Section Safety Precautions OperationGeneral Description Wire Feed Speed Knob DescriptionAnalog Voltmeter Wire Feed Speed, CC Operation See Figure B.2 or Figure B.2Table B.2 VV CC Wire Speed Setting Constant Current VS Constant Voltage Wire Welding Figure B-3PIN GUN Trigger Connector See Figure B.1 Wire Feed Speed Range Switch K2613-5 and K2613-7 onlyWork Sense Lead Thermal LED, Motor Overload See Figure B.1Internal Controls Figure B.4Step Trigger Interlock Switch CV/CC SwitchInternal Controls Description Cold Feed PushbuttonOptional PREFLOW, Burnback Postflow Timer KIT K2330-2 Preflow TimerRear Controls Figure B.5POWER-UP Sequence GAS Purge PushbuttonFlow Meter ScfhLN-25 PRO Table of Contents Accessories Section Accessories Factory Installed EquipmentWire Type Drive Roll KitsAccessories Accessories K435 Spindle Adapter, for mounting Installation of the K590-6 Water Cooling KIT Table of Contents Maintenance Section Maintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationWire Feed Speed CoverBoard Figure D.3. Major Component Location 1TABLE of CONTENTS-THEORY of Operation Section E-1 Control BoardTheory of Operation Figure E.2 General DescriptionInput Power TRIGGER CIRCUITFeedback and Control CIR- Cuits Figure E.4 Feedback & Control CircuitsOptional Circuits Figure E.5 Optional Circuits & Digital Display BoardLN-25 PRO Table of Contents Troubleshooting & Repair Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Fault Code Description Possible Adjustment Motor Solenoid Test Problems Symptoms Possible Areas MisadjustmentsRecommended Course of Action LN-25 PRO Case Removal Procedure Test DescriptionMaterials Needed Procedure Figure F.1 Case RemovalGAS Solenoid Test GAS Solenoid Control BOX Control BOX Cover Contactor Test Control BOX Contactor Drive Motor and Tach Feedback Test Case Control BOX Assembly Motor Overload Test Figure F.5 Control BOX Assembly Contactor Removal and Replacement Procedure Removal Procedure Figure F.6 Control BOXReplacement Procedure Figure F.7 Buss BAR and Mounting BlockLN-25 PRO Front Panel Removal and Replacement Procedure Front Panel Troubleshooting & Repair Gas Hose Control BOX Wire Drive Panel Drive Gear Cover LN-25 PRO PC Board Removal and Replacement Procedure PC BOARD Removal and Replacement Procedure Figure F.11 Control PC Board LocationGAS Solenoid Removal and Replacement Procedure GAS Solenoid GAS Hose Control BOX Lock NUT SET UP Retest After RepairRetest a machine Operation VerificationLN-25 PRO Table of Contents Diagram Section Wiring Diagram LN-25 PRO WiriNG DiaGram lN-25 prO CODEs 11507, 11508 G5681-1 Wiring DIAGRAM- LN-25 PRO Analog WiriNG DiaGram lN-25 prO CODEs 11746, 11747 G5681-3 LN-25 PRO Wire Feeder G5683LN-25 PRO Wire Feeder ElECTriCal DiaGrams G5683-1 Pushbutton G5683-2 LN-25 PRO AnalogG5683 G5683-3 Circuitryconfidential Equipmenttype Xres RXD Work 624 4783-1C0 Flexiblepowerfeede R 50V OF05 Circuitryconfidential S27505-1B0 R2 CW