Lincoln Electric SVM151-A service manual Schematic Chopper Printed Circuit Board, 19303 M

Page 117

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G-17

ELECTRICAL DIAGRAMS

G-17

SCHEMATIC - CHOPPER PRINTED CIRCUIT BOARD

 

 

19303 M

 

 

 

 

 

 

 

 

 

+15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

562

 

 

 

 

 

 

 

 

 

 

 

R10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

8

D7

 

 

 

10.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VS

 

VS

 

 

 

R11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X2

 

1.0A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

IN

 

7

30V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUT

 

 

 

10.0

 

 

2

5

8

11

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

NC

 

OUT

6

 

 

 

 

R13

3

 

C1

C2

C3

C4

C5

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

5

 

 

 

 

G1

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C3

 

DZ1

 

 

 

 

 

 

 

 

10.0

6

G2

 

A1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIC4451BN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.1

 

5.1V

 

 

 

 

 

 

 

 

 

 

R15

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G3

 

 

 

 

 

 

 

 

 

 

 

 

50V

 

1W

 

 

 

 

 

 

 

 

D8

DZ3

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M16100-39

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0A

 

 

10.0

G4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16V

 

4.75K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30V

R6

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1W

 

R17

G5 E1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E2

E3

E4

E5

 

 

 

 

 

 

 

 

com

 

 

 

 

 

 

 

 

 

 

 

 

10.0

 

 

1

4

7

10

13

 

 

 

 

 

 

 

B7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to heatsink

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

com

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R2

1.21K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.00K

 

R7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PWM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

7

 

6

475

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+15

 

 

 

 

 

 

D6

 

 

 

 

 

OCI1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC

 

NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

1

 

4

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

com

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22 to 32 Vac

 

D1

D2

 

 

 

R14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.75K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R1

 

 

 

 

 

 

R16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+15

 

 

 

 

 

 

 

B1

 

+ t

 

C5

 

 

 

4.75K

 

 

 

C2

C1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.24

 

 

 

 

R18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500

 

 

 

 

 

 

 

47

0.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DZ5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50V

 

 

 

4.75K

 

 

35V

50V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B2

 

 

 

 

 

 

 

R20

 

 

1W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D4

D3

 

 

 

4.75K

 

 

 

 

 

 

 

 

 

 

 

 

1

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C6

C7

VS

VS

 

C4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0

0.1

 

 

0.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

com

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63V

50V

MIC4451BN

 

50V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GENERAL INFORMATION

 

 

 

 

LAST NO. USED

 

 

 

com

 

 

 

 

 

 

 

 

 

 

 

ELECTRICAL SYMBOLS PER E1537

 

 

 

 

R-

20

X- 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAPACITORS =

 

MFD ( .022/50V

UNLESS OTHERWISE SPECIFIED)

 

C-

7

OCI- 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LABELS

D-

8

DZ- 5

 

 

 

 

 

 

 

NOTES :

 

 

 

 

 

 

 

RESISTORS = Ohms (

1/4W

UNLESS OTHERWISE SPECIFIED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIODES =

1A, 400V

(UNLESS OTHERWISE SPECIFIED)

 

SUPPLY

 

VOLTAGE NET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.A. SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE

 

 

 

 

 

 

 

 

 

 

 

 

POWER SUPPLY SOURCE POINT

 

 

 

 

 

 

 

 

 

WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE

 

 

 

 

 

 

 

 

 

 

COMMON CONNECTION

 

 

 

 

 

 

 

 

 

NUMBER.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRAME CONNECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY

THE LINCOLN ELECTRIC CO.

 

 

 

FILENAME:

M19303_1DA

 

 

EARTH GROUND CONNECTION

 

 

 

 

 

 

AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS PERMISSION OF

 

THE LINCOLN ELECTRIC CO.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNLESS OTHERWISE SPECIFIED TOLERANCE

Ch'ge.Sht.No.

 

 

 

 

THE LINCOLN ELECTRIC CO.

 

EQUIP.

CHOPPER,200 AMP

 

 

 

 

 

 

 

ON HOLES SIZES PER E-2056

 

 

 

 

 

 

 

 

 

 

 

 

XC-RW

 

 

 

 

 

TYPE

 

 

 

 

 

 

ON 2 PLACE DECIMALS IS + .O2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SCHEMATIC

 

 

 

 

 

 

 

ON 3 PLACE DECIMALS IS + .OO2

9-17-99

 

 

 

 

CLEVELAND, OHIO U.S.A.

 

 

SUBJECT

 

 

 

 

 

 

 

ON ALL ANGLES IS + .5 OF A DEGREE

 

 

 

 

 

 

 

 

 

 

 

 

 

MATERIAL TOLERANCE ("t") TO AGREE

 

 

 

 

 

 

 

 

 

SCALE

NONE

 

 

SHT.

 

M 19303

 

 

 

 

 

 

 

WITH PUBLISHED STANDARDS

 

 

 

 

 

IEB

 

 

 

 

11-11-97

CHK.

 

SUP'S'D'G.

 

 

 

 

 

 

 

 

 

 

 

 

DR.

 

 

DATE

 

NO.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

MULTI-WELD 350

Image 117
Contents Multi-Weld TM 350 Arc Converter California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications MULTI-WELD 350 K1735-1 InstallationQUICK-CONNECT PIG-TAILS Safety PrecautionsCase Grounding Work ConnectionFixed Parallel Operation Converters Cable Size On Cable AWG mm2 Power Source SetupTable of Contents Operation Section Safety Instructions OperationOperating Instructions Product Description VersatilePortable PIG-TAIL Leads and Connectors MULTI-SYSTEM Power SourceRecommended Equipment and Processes Distribution BOXCV Mode Wire Welding CC Mode Stick Welding and GougingRemote Output Control Options Front Panel Controls Input Power/ Mode Switch has three positionsRecessed Panel Controls Paralleled Converters For CC STICK/GOUGE Mode onlyTransporting and Storage of the MULTI-WELD Cable HandlingProtection Features MULTI-WELD Table of Contents Accessories Section OPTIONS/ACCESSORIES AccessoriesSemiautomatic Welding Accessories Connection of Lincoln Electric Wire FeedersTo Work MULTI-WELD Table of Contents Maintenance SectionSection D-1 Maintenance MaintenanceSee additional warning information throughout this manual Figure D.2 Major Component Locations ServiceMULTI-WELD Table of Contents Theory of Operation Section General Description Theory of OperationFigure E.3 Power Modules and Feedback Power Modules and FEED- BackAnalog Control Power Supply Board and Weld Control Board Figure E.5 Mode Selector and Output Controls Mode Selector and Output ControlsOVER-VOLTAGE Protection Insulated Gate Bipolar Transistor Igbt Operation 8E-8 Pulse Width Modulation70-80VDC Chopper Technology FundamentalsMULTI-WELD Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board can be damaged by static electricity PC Board Troubleshooting ProceduresPower Supply Board Test Troubleshooting GuidePerform the DC Buss Supply Board TestPerform the Input Contactor SpecificationsCoil Resistance and Supply Voltage TestTest Input Voltage and ResistanceFunction Problems Analog Control Power Supply Board Test Tion and Adjustment TestSee the Digital Meter Calibra Perform the DC Buss Supply Welding Problems Troubleshooting & Repair Troubleshooting & Repair Case Cover Assembly Removal Replacement Procedure Test DescriptionMaterials Needed Replacement Procedure Removal ProcedurePower Module Capacitor Discharge Procedure Figure F.2 Power Module Capacitor Terminal Discharge ProcedureInput Contactor Coil Resistance and Supply Voltage Test Perform the Power Module Capacitor Discharge procedure Coil Test ProcedureInput Contactor Coil Resistance Supply Voltage Test Leads #303A #330Supply PC Board Test Test for Contact ContinuityAnalog Control Power Supply PC Board Test Figure F.4 Analog Control Power Supply PC Board Test ProcedurePower Supply PC Board Test DC Buss Power Supply PC Board Test P46 P47 DC Buss Power Supply PC BoardTable F.2 DC Buss Power Supply PC Board Voltage Table Chopper PC Board Input Voltages and Resistance Test Chopper PC Board Input Voltages Resistance Test Figure F.6 Power Module Assembly DetailsPower Module Capacitor Discharge Procedure Test Procedure for the Left Side Power ModuleCC Mode Input Voltage Applied 75 VDC Scope SettingsNormal Open Circuit Voltage Waveform CV Mode Output Control AT Maximum Normal Weld Voltage Waveform Machine Loaded to 350 Amps AT 34 Volts CC-STICK ModeMachine Loaded to 350 Amps AT 34 Volts CV Mode CV Mode Output Control AT Minimum Description Case Front Assembly Removal and ReplacementReplace the case cover Weld Control or Peripheral PC Board Removal and Replacement Figure F.8 Case Front Assembly Details Replacement Procedure Description Lens Bezel Spacer Seal Knob Digital Meter Removal ProcedureRefer to Figure F.9 Output Control Potentiometer Removal ProcedureInput Contactor Removal and Replacement Lead #331 Figure F.10 Input Contactor Assembly DetailsReplacement Procedure Input Diode Removal and Replacement Figure F.11 Input Diode Assembly Details Refer to Figure F.11 25-27 300-324FAN Motor Assembly Removal and Replacement Figure F.12 FAN Motor Assembly Details Perform the Input Diode Removal proce- dure Perform the Input Diode Replacement procedurePower Capacitor Removal and Replacement Figure F.13 Power Capacitor Mounting Details Reassembly Chopper PC Board and Diode Module Removal and Replacement Removal Chopper PC Board Removal and ReplacementRefer to Figure F.14 ReplacementFigure F.15 Diode Module Mounting Details Diode Module Removal and ReplacementRefer to Figure F.15 Figure F.16 Diode Module Tightening Sequence Idle Amps Retest After RepairOpen Circuit Voltages Load TestTable of Contents Electrical Diagrams Section Electrical DiagramsWiring Diagram MULTI-WELD MULTI-WELD 350 Wiring DiagramSchematic Control PC Board #1 Schematic Control PC Board #2 Schematic Control PC Board #3 Schematic Control PC Board #4 Schematic Control PC Board #5 RESISTOR,SMD,1W,243OHMS,1% PC Board ASSEMBLY-CONTROLSchematic Peripheral Printed Circuit Board PC Board Reference Description Designators PC Board ASSEMBLY-PERIPHERALSchematic Power Printed Circuit Board Return to Section Return to Section TOC To Section TOC PC Board ASSEMBLY-POWERSchematic Analog Printed Circuit Board PC Board ASSEMBLY-ANALOG Schematic BY-PASS Printed Circuit Board PC Board Assembly BY-PASS 19303 M Schematic Chopper Printed Circuit BoardPC Board Assembly Chopper SVM Error Reporting Form