Lincoln Electric SVM151-A service manual Table F.2 DC Buss Power Supply PC Board Voltage Table

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F-25

F-25

 

 

TROUBLESHOOTING & REPAIR

DC BUSS POWER SUPPLY PC BOARD TEST(CONTINUED)

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8.Check the DC Buss Power Supply PC Board input and output voltages according to Table F.2. See Figure F.5 and the Wiring Diagram.

9.If all the voltages are correct, the DC Buss Power Supply PC Board is operating prop- erly.

10.If any of the output voltages are not correct and the input voltage is correct, the DC Buss Supply Board may be faulty.

11.If the input voltage is not correct, check leads #401A, #402, #302, #202, #231 and the On/Off mode switch (SW1). See the Wiring Diagram.

NOTE: The input voltage to the DC Buss Power Supply PC Board should be the same as the input voltage applied to the Multi-Weld 350.

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TABLE F.2

DC BUSS POWER SUPPLY PC BOARD VOLTAGE TABLE

Positive Meter Probe

Negative Meter Probe

Acceptable Voltage

Conditions/Comments

Test Point

Test Point

Reading

 

 

 

 

 

Plug P46 – Pin 1

Plug P46 – Pin 3

50 – 113 VDC

Should be same as input

voltage supplied to

 

 

 

 

 

 

Multi-Weld 350

 

 

 

 

Plug P47 – Pin 7

Plug P47 – Pin 1

38.0 – 42.0 VDC

Supply to Analog Control

Power Supply PC Board

 

 

 

 

 

 

 

Plug P47 – Pin 8

Plug P47 – Pin 6

38.0 – 42.0 VDC

Supply for Fan and Input

Contactor

 

 

 

 

 

 

 

Plug P47 – Pin 4

Plug P47 – Pin 6

38.0 – 42.0 VDC

Output to Peripheral

Board

 

 

 

 

 

 

 

12.If finished testing, perform the Case Cover Replacement procedure.

MULTI-WELD 350

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Contents Multi-Weld TM 350 Arc Converter California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications MULTI-WELD 350 K1735-1 InstallationQUICK-CONNECT PIG-TAILS Safety PrecautionsCase Grounding Work ConnectionFixed Parallel Operation Converters Cable Size On Cable AWG mm2 Power Source SetupTable of Contents Operation Section Operating Instructions Safety InstructionsOperation Portable Product DescriptionVersatile PIG-TAIL Leads and Connectors MULTI-SYSTEM Power SourceRecommended Equipment and Processes Distribution BOXRemote Output Control Options CV Mode Wire WeldingCC Mode Stick Welding and Gouging Front Panel Controls Input Power/ Mode Switch has three positionsRecessed Panel Controls Paralleled Converters For CC STICK/GOUGE Mode onlyTransporting and Storage of the MULTI-WELD Cable HandlingProtection Features MULTI-WELD Table of Contents Accessories Section OPTIONS/ACCESSORIES AccessoriesSemiautomatic Welding Accessories Connection of Lincoln Electric Wire FeedersTo Work MULTI-WELD Section D-1 Table of ContentsMaintenance Section See additional warning information throughout this manual MaintenanceMaintenance Figure D.2 Major Component Locations ServiceMULTI-WELD Table of Contents Theory of Operation Section General Description Theory of OperationFigure E.3 Power Modules and Feedback Power Modules and FEED- BackAnalog Control Power Supply Board and Weld Control Board Figure E.5 Mode Selector and Output Controls Mode Selector and Output ControlsOVER-VOLTAGE Protection Insulated Gate Bipolar Transistor Igbt Operation 8E-8 Pulse Width Modulation70-80VDC Chopper Technology FundamentalsMULTI-WELD Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board can be damaged by static electricity PC Board Troubleshooting ProceduresPower Supply Board Test Troubleshooting GuidePerform the DC Buss Supply Board TestPerform the Input Contactor SpecificationsCoil Resistance and Supply Voltage TestTest Input Voltage and ResistanceFunction Problems See the Digital Meter Calibra Analog Control Power Supply Board TestTion and Adjustment Test Perform the DC Buss Supply Welding Problems Troubleshooting & Repair Troubleshooting & Repair Materials Needed Case Cover Assembly Removal Replacement ProcedureTest Description Replacement Procedure Removal ProcedurePower Module Capacitor Discharge Procedure Figure F.2 Power Module Capacitor Terminal Discharge ProcedureInput Contactor Coil Resistance and Supply Voltage Test Perform the Power Module Capacitor Discharge procedure Coil Test ProcedureInput Contactor Coil Resistance Supply Voltage Test Leads #303A #330Supply PC Board Test Test for Contact ContinuityAnalog Control Power Supply PC Board Test Figure F.4 Analog Control Power Supply PC Board Test ProcedurePower Supply PC Board Test DC Buss Power Supply PC Board Test P46 P47 DC Buss Power Supply PC BoardTable F.2 DC Buss Power Supply PC Board Voltage Table Chopper PC Board Input Voltages and Resistance Test Chopper PC Board Input Voltages Resistance Test Figure F.6 Power Module Assembly DetailsPower Module Capacitor Discharge Procedure Test Procedure for the Left Side Power ModuleNormal Open Circuit Voltage Waveform CC Mode Input Voltage Applied 75 VDCScope Settings CV Mode Output Control AT Maximum Normal Weld Voltage Waveform Machine Loaded to 350 Amps AT 34 Volts CC-STICK ModeMachine Loaded to 350 Amps AT 34 Volts CV Mode CV Mode Output Control AT Minimum Description Case Front Assembly Removal and ReplacementReplace the case cover Weld Control or Peripheral PC Board Removal and Replacement Figure F.8 Case Front Assembly Details Replacement Procedure Description Lens Bezel Spacer Seal Knob Digital Meter Removal ProcedureRefer to Figure F.9 Output Control Potentiometer Removal ProcedureInput Contactor Removal and Replacement Lead #331 Figure F.10 Input Contactor Assembly DetailsReplacement Procedure Input Diode Removal and Replacement Figure F.11 Input Diode Assembly Details Refer to Figure F.11 25-27 300-324FAN Motor Assembly Removal and Replacement Figure F.12 FAN Motor Assembly Details Perform the Input Diode Removal proce- dure Perform the Input Diode Replacement procedurePower Capacitor Removal and Replacement Figure F.13 Power Capacitor Mounting Details Reassembly Chopper PC Board and Diode Module Removal and Replacement Removal Chopper PC Board Removal and ReplacementRefer to Figure F.14 ReplacementFigure F.15 Diode Module Mounting Details Diode Module Removal and ReplacementRefer to Figure F.15 Figure F.16 Diode Module Tightening Sequence Idle Amps Retest After RepairOpen Circuit Voltages Load TestTable of Contents Electrical Diagrams Section Electrical DiagramsWiring Diagram MULTI-WELD MULTI-WELD 350 Wiring DiagramSchematic Control PC Board #1 Schematic Control PC Board #2 Schematic Control PC Board #3 Schematic Control PC Board #4 Schematic Control PC Board #5 RESISTOR,SMD,1W,243OHMS,1% PC Board ASSEMBLY-CONTROLSchematic Peripheral Printed Circuit Board PC Board Reference Description Designators PC Board ASSEMBLY-PERIPHERALSchematic Power Printed Circuit Board Return to Section Return to Section TOC To Section TOC PC Board ASSEMBLY-POWERSchematic Analog Printed Circuit Board PC Board ASSEMBLY-ANALOG Schematic BY-PASS Printed Circuit Board PC Board Assembly BY-PASS 19303 M Schematic Chopper Printed Circuit BoardPC Board Assembly Chopper SVM Error Reporting Form