Lincoln Electric SVM151-A Paralleled Converters, Transporting and Storage of the MULTI-WELD

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B-8

B-8

OPERATION

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Disconnecting the Remote plug from this recepta- cle automatically transfers output control back to the panel Output Control (item (2) above).

Remote output On/Off switching can also be done through this Remote Control receptacle by per- forming the following wiring changes:

1.Making sure the input to the Converter is removed, remove the case wraparound.

2.Locate the 4-pin plug (P21) on the back panel of the control box module, and cut the jumper lead looping from the back of the plug. (Refer to the Wiring Diagram in the Electrical Diagrams section.) Insulate the cut lead ends and leave long enough to possibly splice back together again at some future time.

3.Replace the case wraparound.

4.Connect a user-provided remote switch be- tween pins D and E of an MS3106A-18-12P plug (Lincoln part no. S12020-27 with S12024-

1 cable clamp). See the diagram below:

A F E

B C D

Pin:

Remote Function:

AMax. of 10K pot

BWiper of 10K pot

CMin. of 10K pot

DOutput Switch

EOutput Switch

FNo connection

5.Connect this switch plug to the Multi-Weld 350 Remote Control Receptacle (10) with switch opened. Closing the switch activates the Converter output.

PARALLELED CONVERTERS

Multi-Weld 350 converters that are paralleled (see INTER- CONNECTION OF CONVERTERS in the Installation section) must each be set up in the same manner in order to manage the arc current drawn from each:

1.Set to CC mode with CC SLOPE switch set to

STICK/GOUGE.

2.Preset Output Controls of both paralleled Converters to ~1/2 desired total AMPS.

If arc current from each Converter gets too out of bal- ance (primarily a problem if trying to use CV mode) the hotter running Converter could go into current-limiting and/or Thermal shutdown (See OVER-TEMPERA- TURE SHUTDOWN in the Installation section.) This might then overload the other, or at least interrupt the operator’s process. However, no damage will occur to the Converters.

REMOTE CONTROL OF PARALLELED CONVERTERS

(FOR CC STICK/GOUGE MODE ONLY)

Full Range remote control can be accomplished with a separate optional Remote output control (see the Installation section) connected to each Converter. The current contribution of each Converter will depend on its remote output setting.

Partial Range remote control can be accomplished with a single Remote Control connected to the output Converter. The input Converter must be preset with its panel Output Control to below the minimum desired output range. The Remote Control, connected to the output Converter, will control its output to add to the preset level.

Remote Output On/Off switching may be set up for each of the paralleled Converters. Electrically isolated switches must be used to activate each separately but simultaneously.

TRANSPORTING AND STORAGE OF THE MULTI-WELD 350

CABLE HANDLING

The input and electrode cables are easily disconnect- ed from the quick-connect “pig-tails.” The Work lead can be reeled around the Multi-Weld 350 case cradled by the base skid handles, to which the clip can be secured.

MULTI-WELD 350

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Contents Multi-Weld TM 350 Arc Converter Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications MULTI-WELD 350 K1735-1Safety Precautions QUICK-CONNECT PIG-TAILSWork Connection Case GroundingFixed Parallel Operation Power Source Setup Converters Cable Size On Cable AWG mm2Table of Contents Operation Section Operating Instructions Safety InstructionsOperation Portable Product DescriptionVersatile MULTI-SYSTEM Power Source PIG-TAIL Leads and ConnectorsRecommended Equipment and Processes Distribution BOXRemote Output Control Options CV Mode Wire WeldingCC Mode Stick Welding and Gouging Input Power/ Mode Switch has three positions Front Panel ControlsRecessed Panel Controls For CC STICK/GOUGE Mode only Paralleled ConvertersTransporting and Storage of the MULTI-WELD Cable HandlingProtection Features MULTI-WELD Table of Contents Accessories Section Accessories OPTIONS/ACCESSORIESSemiautomatic Welding Accessories Connection of Lincoln Electric Wire FeedersTo Work MULTI-WELD Section D-1 Table of ContentsMaintenance Section See additional warning information throughout this manual MaintenanceMaintenance Service Figure D.2 Major Component LocationsMULTI-WELD Table of Contents Theory of Operation Section Theory of Operation General DescriptionPower Modules and FEED- Back Figure E.3 Power Modules and FeedbackAnalog Control Power Supply Board and Weld Control Board Mode Selector and Output Controls Figure E.5 Mode Selector and Output ControlsOVER-VOLTAGE Protection Insulated Gate Bipolar Transistor Igbt Operation Pulse Width Modulation 8E-8Chopper Technology Fundamentals 70-80VDCMULTI-WELD Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures PC Board can be damaged by static electricityTroubleshooting Guide Power Supply Board TestPerform the DC Buss Supply Board TestSpecifications Perform the Input ContactorCoil Resistance and Supply Voltage TestInput Voltage and Resistance TestFunction Problems See the Digital Meter Calibra Analog Control Power Supply Board TestTion and Adjustment Test Perform the DC Buss Supply Welding Problems Troubleshooting & Repair Troubleshooting & Repair Materials Needed Case Cover Assembly Removal Replacement ProcedureTest Description Removal Procedure Replacement ProcedurePower Module Capacitor Discharge Procedure Procedure Figure F.2 Power Module Capacitor Terminal DischargeInput Contactor Coil Resistance and Supply Voltage Test Coil Test Procedure Perform the Power Module Capacitor Discharge procedureInput Contactor Coil Resistance Supply Voltage Test Leads #303A #330Test for Contact Continuity Supply PC Board TestAnalog Control Power Supply PC Board Test Test Procedure Figure F.4 Analog Control Power Supply PC BoardPower Supply PC Board Test DC Buss Power Supply PC Board Test DC Buss Power Supply PC Board P46 P47Table F.2 DC Buss Power Supply PC Board Voltage Table Chopper PC Board Input Voltages and Resistance Test Figure F.6 Power Module Assembly Details Chopper PC Board Input Voltages Resistance TestTest Procedure for the Left Side Power Module Power Module Capacitor Discharge ProcedureNormal Open Circuit Voltage Waveform CC Mode Input Voltage Applied 75 VDCScope Settings CV Mode Output Control AT Maximum Machine Loaded to 350 Amps AT 34 Volts CC-STICK Mode Normal Weld Voltage WaveformMachine Loaded to 350 Amps AT 34 Volts CV Mode CV Mode Output Control AT Minimum Case Front Assembly Removal and Replacement DescriptionReplace the case cover Weld Control or Peripheral PC Board Removal and Replacement Figure F.8 Case Front Assembly Details Replacement Procedure Description Digital Meter Removal Procedure Lens Bezel Spacer Seal KnobOutput Control Potentiometer Removal Procedure Refer to Figure F.9Input Contactor Removal and Replacement Figure F.10 Input Contactor Assembly Details Lead #331Replacement Procedure Input Diode Removal and Replacement Figure F.11 Input Diode Assembly Details 25-27 300-324 Refer to Figure F.11FAN Motor Assembly Removal and Replacement Figure F.12 FAN Motor Assembly Details Perform the Input Diode Replacement procedure Perform the Input Diode Removal proce- durePower Capacitor Removal and Replacement Figure F.13 Power Capacitor Mounting Details Reassembly Chopper PC Board and Diode Module Removal and Replacement Chopper PC Board Removal and Replacement RemovalReplacement Refer to Figure F.14Diode Module Removal and Replacement Figure F.15 Diode Module Mounting DetailsRefer to Figure F.15 Figure F.16 Diode Module Tightening Sequence Retest After Repair Idle AmpsOpen Circuit Voltages Load TestElectrical Diagrams Table of Contents Electrical Diagrams SectionMULTI-WELD 350 Wiring Diagram Wiring Diagram MULTI-WELDSchematic Control PC Board #1 Schematic Control PC Board #2 Schematic Control PC Board #3 Schematic Control PC Board #4 Schematic Control PC Board #5 PC Board ASSEMBLY-CONTROL RESISTOR,SMD,1W,243OHMS,1%Schematic Peripheral Printed Circuit Board PC Board ASSEMBLY-PERIPHERAL PC Board Reference Description DesignatorsSchematic Power Printed Circuit Board PC Board ASSEMBLY-POWER Return to Section Return to Section TOC To Section TOCSchematic Analog Printed Circuit Board PC Board ASSEMBLY-ANALOG Schematic BY-PASS Printed Circuit Board PC Board Assembly BY-PASS Schematic Chopper Printed Circuit Board 19303 MPC Board Assembly Chopper SVM Error Reporting Form