Lincoln Electric SVM151-A service manual Product Description, Versatile, Portable

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B-3

B-3

OPERATION

PRODUCT DESCRIPTION

 

The Multi-Weld 350 Arc Converter (K1735-1) is part of

control of up to 350A continuous with each Converter

a Multi-Weld system, ideally suited for construction site

arc for + polarity stick and wire processes, as well as

welding. It uses a single DC power source as the

for arc-air gouging. (See Figure B.1.)

only input supply and provides independent, full-range

 

FIGURE B.1 – MULTI-WELD SYSTEM

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The Multi-Weld 350 is a DC to DC Converter that con- verts higher voltage/lower current input power to lower voltage/higher current output power with over 90% effi- ciency.

For example, a single 600A continuous rated 70-80V power source could supply up to five Multi-Weld 350 converters, each wire welding at 300 amps, or about ten converters for stick welding at 150 amps with 26- 29V at the arcs.

The Multi-Weld 350 Arc Converter is a single “world” model built to IEC and CSA standards and meeting the specific needs inherent to construction site welding:

Versatile

Constant Current (CC) mode for stick and gouging. Includes Hot Start and Arc Force controls to optimize CC performance, and can be paralleled for higher capacity welding and arc gouging.

Constant Voltage (CV) mode for positive polarity cored and solid wire welding with arc-powered feed- ers (such as the LN-25).

Portable

The Multi-Weld 350 can be moved quickly. The light- weight Converter is easy to carry or pull and is small enough to fit through a 15" (38 cm) diameter or 12" x 16" (31x 41 cm) elliptical man-hole.

The Converter is powered by the welding cable from the DC power source, without the safety hazard of high AC input supply voltages.

Welding controls are near the arc without long con- trol cables, and a receptacle is provided for an optional remote for even closer user output control.

MULTI-WELD 350

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Contents Multi-Weld TM 350 Arc Converter California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications MULTI-WELD 350 K1735-1 InstallationQUICK-CONNECT PIG-TAILS Safety PrecautionsCase Grounding Work ConnectionFixed Parallel Operation Converters Cable Size On Cable AWG mm2 Power Source SetupTable of Contents Operation Section Safety Instructions OperationOperating Instructions Product Description VersatilePortable Distribution BOX MULTI-SYSTEM Power SourcePIG-TAIL Leads and Connectors Recommended Equipment and ProcessesCV Mode Wire Welding CC Mode Stick Welding and GougingRemote Output Control Options Front Panel Controls Input Power/ Mode Switch has three positionsRecessed Panel Controls Cable Handling For CC STICK/GOUGE Mode onlyParalleled Converters Transporting and Storage of the MULTI-WELDProtection Features MULTI-WELD Table of Contents Accessories Section Connection of Lincoln Electric Wire Feeders AccessoriesOPTIONS/ACCESSORIES Semiautomatic Welding AccessoriesTo Work MULTI-WELD Table of Contents Maintenance SectionSection D-1 Maintenance MaintenanceSee additional warning information throughout this manual Figure D.2 Major Component Locations ServiceMULTI-WELD Table of Contents Theory of Operation Section General Description Theory of OperationFigure E.3 Power Modules and Feedback Power Modules and FEED- BackAnalog Control Power Supply Board and Weld Control Board Figure E.5 Mode Selector and Output Controls Mode Selector and Output ControlsOVER-VOLTAGE Protection Insulated Gate Bipolar Transistor Igbt Operation 8E-8 Pulse Width Modulation70-80VDC Chopper Technology FundamentalsMULTI-WELD Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board can be damaged by static electricity PC Board Troubleshooting ProceduresBoard Test Troubleshooting GuidePower Supply Board Test Perform the DC Buss SupplyVoltage Test SpecificationsPerform the Input Contactor Coil Resistance and SupplyTest Input Voltage and ResistanceFunction Problems Analog Control Power Supply Board Test Tion and Adjustment TestSee the Digital Meter Calibra Perform the DC Buss Supply Welding Problems Troubleshooting & Repair Troubleshooting & Repair Case Cover Assembly Removal Replacement Procedure Test DescriptionMaterials Needed Replacement Procedure Removal ProcedurePower Module Capacitor Discharge Procedure Figure F.2 Power Module Capacitor Terminal Discharge ProcedureInput Contactor Coil Resistance and Supply Voltage Test Leads #303A #330 Coil Test ProcedurePerform the Power Module Capacitor Discharge procedure Input Contactor Coil Resistance Supply Voltage TestSupply PC Board Test Test for Contact ContinuityAnalog Control Power Supply PC Board Test Figure F.4 Analog Control Power Supply PC Board Test ProcedurePower Supply PC Board Test DC Buss Power Supply PC Board Test P46 P47 DC Buss Power Supply PC BoardTable F.2 DC Buss Power Supply PC Board Voltage Table Chopper PC Board Input Voltages and Resistance Test Chopper PC Board Input Voltages Resistance Test Figure F.6 Power Module Assembly DetailsPower Module Capacitor Discharge Procedure Test Procedure for the Left Side Power ModuleCC Mode Input Voltage Applied 75 VDC Scope SettingsNormal Open Circuit Voltage Waveform CV Mode Output Control AT Maximum Normal Weld Voltage Waveform Machine Loaded to 350 Amps AT 34 Volts CC-STICK ModeMachine Loaded to 350 Amps AT 34 Volts CV Mode CV Mode Output Control AT Minimum Description Case Front Assembly Removal and ReplacementReplace the case cover Weld Control or Peripheral PC Board Removal and Replacement Figure F.8 Case Front Assembly Details Replacement Procedure Description Lens Bezel Spacer Seal Knob Digital Meter Removal ProcedureRefer to Figure F.9 Output Control Potentiometer Removal ProcedureInput Contactor Removal and Replacement Lead #331 Figure F.10 Input Contactor Assembly DetailsReplacement Procedure Input Diode Removal and Replacement Figure F.11 Input Diode Assembly Details Refer to Figure F.11 25-27 300-324FAN Motor Assembly Removal and Replacement Figure F.12 FAN Motor Assembly Details Perform the Input Diode Removal proce- dure Perform the Input Diode Replacement procedurePower Capacitor Removal and Replacement Figure F.13 Power Capacitor Mounting Details Reassembly Chopper PC Board and Diode Module Removal and Replacement Removal Chopper PC Board Removal and ReplacementRefer to Figure F.14 ReplacementFigure F.15 Diode Module Mounting Details Diode Module Removal and ReplacementRefer to Figure F.15 Figure F.16 Diode Module Tightening Sequence Load Test Retest After RepairIdle Amps Open Circuit VoltagesTable of Contents Electrical Diagrams Section Electrical DiagramsWiring Diagram MULTI-WELD MULTI-WELD 350 Wiring DiagramSchematic Control PC Board #1 Schematic Control PC Board #2 Schematic Control PC Board #3 Schematic Control PC Board #4 Schematic Control PC Board #5 RESISTOR,SMD,1W,243OHMS,1% PC Board ASSEMBLY-CONTROLSchematic Peripheral Printed Circuit Board PC Board Reference Description Designators PC Board ASSEMBLY-PERIPHERALSchematic Power Printed Circuit Board Return to Section Return to Section TOC To Section TOC PC Board ASSEMBLY-POWERSchematic Analog Printed Circuit Board PC Board ASSEMBLY-ANALOG Schematic BY-PASS Printed Circuit Board PC Board Assembly BY-PASS 19303 M Schematic Chopper Printed Circuit BoardPC Board Assembly Chopper SVM Error Reporting Form