Lincoln Electric SVM151-A service manual Recessed Panel Controls

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B-7

B-7

OPERATION

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Average AMPS for about 7 seconds after welding stops in CC and CV modes only.

The 5 second memory display is indicated by the display’s left-most decimal point blinking, and is interrupted if arc is restarted.

Accuracy of Actual AMPS is within 3%, and typical- ly within 10 amps of Preset.

An Actual AMPS meter calibration adjustment trimmer is provided. (See the Maintenance sec- tion).

Two front screws secure the meter bezel, which holds a replaceable spatter shield lens (Lincoln part no. T14807-9).

(4)VOLTS Digital Meter is a 3-1/2 digit LED meter which displays:

Preset VOLTS in CV mode when not welding. “Blank” in CC mode when not welding.

Actual VOLTS while welding in both CV and CC modes.

Average VOLTS for about 7 seconds after welding stops in CV and CC modes only.

The 7 second memory display is indicated by the display’s left-most decimal point blinking, and is interrupted if arc is restarted.

Accuracy of Actual VOLTS is within 3%, and typi- cally within 1 volt of Preset.

An Actual VOLTS meter calibration adjustment trimmer is provided. (See the Maintenance sec- tion).

Two front screws secure the meter bezel, which holds a replaceable spatter shield lens.

(5)Thermal Shutdown (yellow) Light turns on if out- put is shutdown because internal overheating has occurred. (See Over Temperature Shutdown in this section).

(6)Input Voltage (green) Light indicates appropriate level of input supply voltage:

“On” for adequate input voltage over 50 V for CC or CV mode.

“Off” for inadequate input voltage under 50 V, no input or Power Switch OFF.

NOTE: If green light is “blinking,” the input voltage may be drifting above and below the 50 V level due to loads on supply and cables. This may also cause the input contactor to “chatter.”

RECESSED PANEL CONTROLS

These instruments are recessed behind a screw- secured hinged cover panel, and are not typically required for normal operator access. They may be left covered, as factory set, or set up as desired with or without the hinged cover secured:

(7)Hot Start Control is provided to enhance arc starting in both CC and CV modes with an extra output “boost” at the arc strike that returns to the setting level in less than a second (about 0.30 sec. in CC mode, and 0.045 sec. in CV mode). This extra Hot Start amplitude is adjustable from “0” (no extra) to “10” (100% of setting extra), with the factory set “5” (center) position typically good for most weld starting. However, “0” may provide smoother starting for fine wire CV MIG.

(8)Arc Force Control is only functional in the CC mode with Stick/Gouge slope. (See below). Arc Force prevents “stubbing” of the electrode by pro- viding extra weld current if the arc voltage drops below about 14 V. This extra weld current is adjustable from “-10” (no extra) to “+10” (60% of setting extra), with the factory set “0” (center) position typically good for most welding.

(9)CC Slope Switch is provided to enhance stick welding on “fast-freeze” type electrodes (such as E6010 and E7010) typically used on pipe welding applications for fast root pass vertical down "drag" technique (not “whipping”). For this type of application, improved operating appeal may be obtained if the CC Slope is switched from the fac- tory set STICK/GOUGE position to the PIPE position.

NOTE: The PIPE position uses a “drooping” type slope (~22v/100A), so preset current (not actual current) accuracy may be affected if arc length voltage is not maintained at the typical 28 V used for these electrodes. Typically this error should not be more than about 10 A.

(10)Remote Control Receptacle is provided to per- mit the use of an optional Remote output control to provide operator control even closer to the arc.

Connecting the Remote plug to this receptacle automatically transfers output control from the panel Output Control (item (2) above) to the Remote pot control, which will function the same but with only single-turn resolution.

MULTI-WELD 350

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Contents Multi-Weld TM 350 Arc Converter California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications MULTI-WELD 350 K1735-1 InstallationQUICK-CONNECT PIG-TAILS Safety PrecautionsCase Grounding Work ConnectionFixed Parallel Operation Converters Cable Size On Cable AWG mm2 Power Source SetupTable of Contents Operation Section Operation Safety InstructionsOperating Instructions Versatile Product DescriptionPortable Distribution BOX MULTI-SYSTEM Power SourcePIG-TAIL Leads and Connectors Recommended Equipment and ProcessesCC Mode Stick Welding and Gouging CV Mode Wire WeldingRemote Output Control Options Front Panel Controls Input Power/ Mode Switch has three positionsRecessed Panel Controls Cable Handling For CC STICK/GOUGE Mode onlyParalleled Converters Transporting and Storage of the MULTI-WELDProtection Features MULTI-WELD Table of Contents Accessories Section Connection of Lincoln Electric Wire Feeders AccessoriesOPTIONS/ACCESSORIES Semiautomatic Welding AccessoriesTo Work MULTI-WELD Maintenance Section Table of ContentsSection D-1 Maintenance MaintenanceSee additional warning information throughout this manual Figure D.2 Major Component Locations ServiceMULTI-WELD Table of Contents Theory of Operation Section General Description Theory of OperationFigure E.3 Power Modules and Feedback Power Modules and FEED- BackAnalog Control Power Supply Board and Weld Control Board Figure E.5 Mode Selector and Output Controls Mode Selector and Output ControlsOVER-VOLTAGE Protection Insulated Gate Bipolar Transistor Igbt Operation 8E-8 Pulse Width Modulation70-80VDC Chopper Technology FundamentalsMULTI-WELD Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board can be damaged by static electricity PC Board Troubleshooting ProceduresBoard Test Troubleshooting GuidePower Supply Board Test Perform the DC Buss SupplyVoltage Test SpecificationsPerform the Input Contactor Coil Resistance and SupplyTest Input Voltage and ResistanceFunction Problems Tion and Adjustment Test Analog Control Power Supply Board TestSee the Digital Meter Calibra Perform the DC Buss Supply Welding Problems Troubleshooting & Repair Troubleshooting & Repair Test Description Case Cover Assembly Removal Replacement ProcedureMaterials Needed Replacement Procedure Removal ProcedurePower Module Capacitor Discharge Procedure Figure F.2 Power Module Capacitor Terminal Discharge ProcedureInput Contactor Coil Resistance and Supply Voltage Test Leads #303A #330 Coil Test ProcedurePerform the Power Module Capacitor Discharge procedure Input Contactor Coil Resistance Supply Voltage TestSupply PC Board Test Test for Contact ContinuityAnalog Control Power Supply PC Board Test Figure F.4 Analog Control Power Supply PC Board Test ProcedurePower Supply PC Board Test DC Buss Power Supply PC Board Test P46 P47 DC Buss Power Supply PC BoardTable F.2 DC Buss Power Supply PC Board Voltage Table Chopper PC Board Input Voltages and Resistance Test Chopper PC Board Input Voltages Resistance Test Figure F.6 Power Module Assembly DetailsPower Module Capacitor Discharge Procedure Test Procedure for the Left Side Power ModuleScope Settings CC Mode Input Voltage Applied 75 VDCNormal Open Circuit Voltage Waveform CV Mode Output Control AT Maximum Normal Weld Voltage Waveform Machine Loaded to 350 Amps AT 34 Volts CC-STICK ModeMachine Loaded to 350 Amps AT 34 Volts CV Mode CV Mode Output Control AT Minimum Description Case Front Assembly Removal and ReplacementReplace the case cover Weld Control or Peripheral PC Board Removal and Replacement Figure F.8 Case Front Assembly Details Replacement Procedure Description Lens Bezel Spacer Seal Knob Digital Meter Removal ProcedureRefer to Figure F.9 Output Control Potentiometer Removal ProcedureInput Contactor Removal and Replacement Lead #331 Figure F.10 Input Contactor Assembly DetailsReplacement Procedure Input Diode Removal and Replacement Figure F.11 Input Diode Assembly Details Refer to Figure F.11 25-27 300-324FAN Motor Assembly Removal and Replacement Figure F.12 FAN Motor Assembly Details Perform the Input Diode Removal proce- dure Perform the Input Diode Replacement procedurePower Capacitor Removal and Replacement Figure F.13 Power Capacitor Mounting Details Reassembly Chopper PC Board and Diode Module Removal and Replacement Removal Chopper PC Board Removal and ReplacementRefer to Figure F.14 ReplacementFigure F.15 Diode Module Mounting Details Diode Module Removal and ReplacementRefer to Figure F.15 Figure F.16 Diode Module Tightening Sequence Load Test Retest After RepairIdle Amps Open Circuit VoltagesTable of Contents Electrical Diagrams Section Electrical DiagramsWiring Diagram MULTI-WELD MULTI-WELD 350 Wiring DiagramSchematic Control PC Board #1 Schematic Control PC Board #2 Schematic Control PC Board #3 Schematic Control PC Board #4 Schematic Control PC Board #5 RESISTOR,SMD,1W,243OHMS,1% PC Board ASSEMBLY-CONTROLSchematic Peripheral Printed Circuit Board PC Board Reference Description Designators PC Board ASSEMBLY-PERIPHERALSchematic Power Printed Circuit Board Return to Section Return to Section TOC To Section TOC PC Board ASSEMBLY-POWERSchematic Analog Printed Circuit Board PC Board ASSEMBLY-ANALOG Schematic BY-PASS Printed Circuit Board PC Board Assembly BY-PASS 19303 M Schematic Chopper Printed Circuit BoardPC Board Assembly Chopper SVM Error Reporting Form