Lincoln Electric SVM151-A service manual Figure F.16 Diode Module Tightening Sequence

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F-59

F-59

 

 

TROUBLESHOOTING & REPAIR

DIODE MODULE REMOVAL AND REPLACEMENT(CONTINUED)

FIGURE F.16 – DIODE MODULE TIGHTENING SEQUENCE

1

2

2 TO 3

5.0-10 IN-LBS.

 

TURNS EACH

FINGER TIGHT

SPRING WASHER

5.0-10 IN-LBS.

PLAIN WASHER

 

3

4

12-18 IN-LBS.

30-40 IN-LBS.

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Refer to Figure F.16.

4.Place a spring washer then a flat washer over each outer mounting screw and insert them into the holes. Insert the allen head screw into the center hole. Tighten all three screws 2 – 3 turns each, finger-tight only.

(1)

5.Using the torque wrench and 7/16" socket, tighten the outer screws to between 5.0 and 10 in-lbs. (2)

6.Using the torque wrench and 9/64" allen head socket, tighten the center screw between 12 and 18 in-lbs. (3)

7.Now tighten the two outer screws between 30 and 40 in-lbs. (4)

8.Place the negative capacitor strap over the diode module and align the mounting holes. Place a lock washer and two flat washers

over each 7/16" screw and insert them into the holes. Using the torque wrench and 7/16" socket, tighten each screw between 30 and 40 in-lbs.

9.Install the 7/16" bolt, lock washer, flat washer, heavy lead and negative strap to the negative terminal on the capacitor. Tighten the bolt to 50-60 in-lbs.

10.Remove the wooden blocking and careful- ly lower the tunnel assembly onto the machine base. Support the tunnel assem- bly and turn the machine onto its side.

11.With the 3/8" wrench, install the four screws that hold the tunnel assembly to the machine base. Turn the machine back upright.

12.Perform the Case Cover Assembly Replacement procedure.

MULTI-WELD 350

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Contents Multi-Weld TM 350 Arc Converter California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications MULTI-WELD 350 K1735-1 InstallationQUICK-CONNECT PIG-TAILS Safety PrecautionsCase Grounding Work ConnectionFixed Parallel Operation Converters Cable Size On Cable AWG mm2 Power Source SetupTable of Contents Operation Section Safety Instructions OperationOperating Instructions Product Description VersatilePortable Distribution BOX MULTI-SYSTEM Power SourcePIG-TAIL Leads and Connectors Recommended Equipment and ProcessesCV Mode Wire Welding CC Mode Stick Welding and GougingRemote Output Control Options Front Panel Controls Input Power/ Mode Switch has three positionsRecessed Panel Controls Cable Handling For CC STICK/GOUGE Mode onlyParalleled Converters Transporting and Storage of the MULTI-WELDProtection Features MULTI-WELD Table of Contents Accessories Section Connection of Lincoln Electric Wire Feeders AccessoriesOPTIONS/ACCESSORIES Semiautomatic Welding AccessoriesTo Work MULTI-WELD Table of Contents Maintenance SectionSection D-1 Maintenance MaintenanceSee additional warning information throughout this manual Figure D.2 Major Component Locations ServiceMULTI-WELD Table of Contents Theory of Operation Section General Description Theory of OperationFigure E.3 Power Modules and Feedback Power Modules and FEED- BackAnalog Control Power Supply Board and Weld Control Board Figure E.5 Mode Selector and Output Controls Mode Selector and Output ControlsOVER-VOLTAGE Protection Insulated Gate Bipolar Transistor Igbt Operation 8E-8 Pulse Width Modulation70-80VDC Chopper Technology FundamentalsMULTI-WELD Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board can be damaged by static electricity PC Board Troubleshooting ProceduresBoard Test Troubleshooting GuidePower Supply Board Test Perform the DC Buss SupplyVoltage Test SpecificationsPerform the Input Contactor Coil Resistance and SupplyTest Input Voltage and ResistanceFunction Problems Analog Control Power Supply Board Test Tion and Adjustment TestSee the Digital Meter Calibra Perform the DC Buss Supply Welding Problems Troubleshooting & Repair Troubleshooting & Repair Case Cover Assembly Removal Replacement Procedure Test DescriptionMaterials Needed Replacement Procedure Removal ProcedurePower Module Capacitor Discharge Procedure Figure F.2 Power Module Capacitor Terminal Discharge ProcedureInput Contactor Coil Resistance and Supply Voltage Test Leads #303A #330 Coil Test ProcedurePerform the Power Module Capacitor Discharge procedure Input Contactor Coil Resistance Supply Voltage TestSupply PC Board Test Test for Contact ContinuityAnalog Control Power Supply PC Board Test Figure F.4 Analog Control Power Supply PC Board Test ProcedurePower Supply PC Board Test DC Buss Power Supply PC Board Test P46 P47 DC Buss Power Supply PC BoardTable F.2 DC Buss Power Supply PC Board Voltage Table Chopper PC Board Input Voltages and Resistance Test Chopper PC Board Input Voltages Resistance Test Figure F.6 Power Module Assembly DetailsPower Module Capacitor Discharge Procedure Test Procedure for the Left Side Power ModuleCC Mode Input Voltage Applied 75 VDC Scope SettingsNormal Open Circuit Voltage Waveform CV Mode Output Control AT Maximum Normal Weld Voltage Waveform Machine Loaded to 350 Amps AT 34 Volts CC-STICK ModeMachine Loaded to 350 Amps AT 34 Volts CV Mode CV Mode Output Control AT Minimum Description Case Front Assembly Removal and ReplacementReplace the case cover Weld Control or Peripheral PC Board Removal and Replacement Figure F.8 Case Front Assembly Details Replacement Procedure Description Lens Bezel Spacer Seal Knob Digital Meter Removal ProcedureRefer to Figure F.9 Output Control Potentiometer Removal ProcedureInput Contactor Removal and Replacement Lead #331 Figure F.10 Input Contactor Assembly DetailsReplacement Procedure Input Diode Removal and Replacement Figure F.11 Input Diode Assembly Details Refer to Figure F.11 25-27 300-324FAN Motor Assembly Removal and Replacement Figure F.12 FAN Motor Assembly Details Perform the Input Diode Removal proce- dure Perform the Input Diode Replacement procedurePower Capacitor Removal and Replacement Figure F.13 Power Capacitor Mounting Details Reassembly Chopper PC Board and Diode Module Removal and Replacement Removal Chopper PC Board Removal and ReplacementRefer to Figure F.14 ReplacementFigure F.15 Diode Module Mounting Details Diode Module Removal and ReplacementRefer to Figure F.15 Figure F.16 Diode Module Tightening Sequence Load Test Retest After RepairIdle Amps Open Circuit VoltagesTable of Contents Electrical Diagrams Section Electrical DiagramsWiring Diagram MULTI-WELD MULTI-WELD 350 Wiring DiagramSchematic Control PC Board #1 Schematic Control PC Board #2 Schematic Control PC Board #3 Schematic Control PC Board #4 Schematic Control PC Board #5 RESISTOR,SMD,1W,243OHMS,1% PC Board ASSEMBLY-CONTROLSchematic Peripheral Printed Circuit Board PC Board Reference Description Designators PC Board ASSEMBLY-PERIPHERALSchematic Power Printed Circuit Board Return to Section Return to Section TOC To Section TOC PC Board ASSEMBLY-POWERSchematic Analog Printed Circuit Board PC Board ASSEMBLY-ANALOG Schematic BY-PASS Printed Circuit Board PC Board Assembly BY-PASS 19303 M Schematic Chopper Printed Circuit BoardPC Board Assembly Chopper SVM Error Reporting Form