Lincoln Electric SVM166-A service manual Step Trigger Interlock Switch, Flow Meter, Spindle Brake

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B-8

OPERATION

B-8

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Hold with toggle switch in the DOWN position to acti- vate Gas Purge and let the shielding gas flow. The gas solenoid valve will energize but neither the power source output nor the drive motor will be turned on. The Gas Purge switch is useful for setting the proper flow rate of shielding gas. Flow meters should always be adjusted while the shielding gas is flowing.

2 STEP - TRIGGER INTERLOCK SWITCH

The 2 Step - Trigger Interlock switch changes the function of the gun trigger. 2 Step trigger operation turns welding on and off in direct response to the trigger. Trigger Interlock operation allows weld- ing to continue when the trigger is released for comfort on long welds.

Place the toggle switch in the UP position for 2 Step operation or in the DOWN position for Trigger Interlock operation.

2 Step Trigger

2 Step trigger operation is the most common. When the gun trigger is pulled, the welding power source energizes the electrode output and the wire feeder feeds wire for welding. The power source and wire feeder continue welding until the trigger is released.

Trigger Interlock

Trigger Interlock operation provides for operator com- fort when making long welds. When the gun trigger is first pulled, the welding power source energizes the output and the wire feeder feeds wire for welding. The gun trigger is then released while the weld is made. To stop welding, the gun trigger is pulled again, and when it is released the welding power source output turns off and the wire feeder stops feeding wire.

CAUTION

If the arc goes out while welding with trigger inter- lock operation, the electrode output from the weld- ing power source remains energized and the wire feeder will continue to feed wire until the gun trig- ger is again pulled and then released.

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FLOW METER

The flowmeter shows the flow rate of shielding gas and has a valve to adjust the flow. The flow meter is cali- brated for CO2, Ar, and CO2/Ar blends. The middle of the ball indicates the flow rate of shielding gas.

Adjust the flow rate by turning the valve at the bottom of the meter. Most weld procedures require 25-40 scfh (11.8 - 18.9 lpm) for sufficient shielding gas coverage. Gun angle, nozzle diameter, joint configuration and wind conditions may effect the amount of shielding gas required.

SCFH

Liter/Min.

10

4.7

20

9.4

30

14.2

40

18.9

50

23.6

60

28.3

70

33.1

80

37.8

SPINDLE BRAKE

Adjust the spindle brake tension to allow the spool to spin freely, yet have enough resistance for little or no overrun when wire feeding is stopped.

SHIELDING GAS CONNECTION

WARNING

CYLINDER may explode if damaged.

• Keep cylinder upright and chained to support.

Keep cylinder away from areas where it may be damaged.

Never lift welder with cylinder attached.

Never allow welding electrode to touch cylinder.

Keep cylinder away from welding or other live electrical circuits.

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WARNING

BUILD UP OF SHIELDING GAS MAY HARM HEALTH OR KILL.

Shut off shielding gas supply when not in use.

See American National Standard Z-49.1, "Safety in Welding and Cutting” Published by the American Welding Society.

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Customer must provide a cylinder of shielding gas, a pressure regulator, a flow control valve and a hose from the flow valve to the gas inlet fitting of the LN-15.

Connect a supply hose from the gas cylinder flow valve outlet to the 5/8-18 female inert gas fitting on the back of the LN-15.

LN-15

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Contents LN-15 Wire Feeder Safety Electric Shock can kill Safety Welding Sparks can cause fire or explosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation SectionInstallation Technical Specifications LN-15 K1870-1, K1870-2 CEWork Clip Lead Safety PrecautionsLocation High Frequency ProtectionWeld Cable Connections Engine Drive Power SourcePower Source Connection ConnectionFigure A.1 Electrode Polarity GUN and Cable AssembliesConnections Feeding Wire Electrode LN-15 Operation Section Section BSafety Precautions OperationGeneral Description 83% Procedure Across the ARC ModelNormal POWER-UP Display WFS Wire Drive Configuration Cold FEED/GAS Purge SwitchSpindle Brake Step Trigger Interlock SwitchFlow Meter Shielding GAS ConnectionConstant Current Operation Figure B.3Figure B.4 CC Wire Speed Setting OPERATIONB-11 Making a WeldLN-15 Accessories Section Factory Installed Equipment AccessoriesOptional Equipment Maintenance Section Section DPeriodic Maintenance MAINTENANCED-2Routine Maintenance Calibration SpecificationMaintenance Figure D.1 Major Component LocationsLN-15 Theory of Operation Section Section ETheory of Operation Return to SectionTrigger and Control Circuits Wire Feed Speed Control Display Board LN-15 Troubleshooting & Repair Section Section FTroubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures WorkstationsFeeding Problems Troubleshooting & Repair Feeding Problems Perform the Wire Drive Motor Welding Problems Description Resolution Definition LN-15 Boost Power Board Test Test DescriptionTest Procedure J47 LN-15 Troubleshooting and Repair GAS Solenoid Valve TestTest Procedure GAS SolenoidContactor Test Large Terminal Studs Drive Motor Test Leads 550 Hall Effect Module Test Blue Red 562 Contactor Removal and Replacement Procedure Contactor Removal and Replacement Procedure Removal ProcedureReplacement Procedure LN-15 Feed Head Control Board Removal and Replacement Procedure Removal and Replacement Procedure Feed Head Control BoardMounting Nuts J81 J88 J82 J83 J84 J85J86 LN-15 Boost Power Supply Board Removal and Replacement Procedure Boost Power Supply Board Figure F.11 Boost Power Board LocationFigure F.12 Boost Power Board PLUG/MOUNT Location LN-15 Wire Drive Assembly Removal and Replacement Procedure Wire Drive Assembly Mounting ScrewsCover and Spindle Mount Removal and Replacement Procedure Cover and Spindle Mount Figure F.14 Cover and Spindle Mount LocationBolt LN-15 Roll Cage Removal and Replacement Procedure Bolt Bolts Roll CageRetest After Repair LN-15 Electrical Diagrams Section Electrical Diagrams Wiring Diagram Entire Machine L11436-1Schematic Entire Machine G4198-1 G4198Schematic Boost PC Board L11818-2 PC Board Assembly Boost M19753-2 To SectionSchematic Feedhead P.C. Board G3883-1E0/1 Schematic Feedhead P.C. Board G3883-1E0/2 PC Board Assembly Feedhead G3884-1 Schematic SPI Display P.C. Board L11756-1E1 PC Board Assembly SPI Display P.C. Board L11757-1 SVM Error Reporting Form