Lincoln Electric SVM166-A service manual Figure B.4 CC Wire Speed Setting

Page 24

B-10

OPERATION

B-10

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SETTING ARC SENSING WIRE FEED SPEED FOR CONSTANT CURRENT OPERATION

When using a constant current (formerly variable voltage) power source, welding performance is improved using arc sensing wire feed speed (CC operation). In this wire feed mode the wire speed increases if arc voltage increases, and decreases if arc voltage decreases, but remains constant at any specific voltage level.

The LN-15 permits accurate presetting of the desired wire feed speed, for the desired arc voltage to be used, by setting the Wire Feed Speed in the following manner before welding:

a.Activate press and spin during power up and change to the CC mode. See “Changing the CV/CC mode or WFS units” in this Operation Section.

FIGURE B.4 CC WIRE SPEED SETTING

b. Referring to the graph located above the Mode switch (also shown in Figure B.4):

1.Select the horizontal line representing the DE- SIRED IN/MIN. for the welding procedure. (See example arrow line for 375 in/min.)

2.Select the diagonal line representing the ARC VOLTS to be used for the welding procedure. (See example arrow line for 29 volts.)

3.Determine the vertical line representing the CC WIRE SPEED SETTING where the above two lines cross. (See example arrow line for 450.)

c.Adjust the WFS display to the value determined in Step (3) above (450 for example used).

The wire will feed at the DESIRED IN/MIN speed when the welding power source is set to the arc voltage to be used for the weld procedure (375 in/min. at 29V for example used).

The CC wire speed setting graph is shown in TABLE B.1, giving the Wire Speed dial setting required for the DESIRED IN/MIN and ARC VOLTS used for the welding procedures:

TABLE B.1 CC WIRE SPEED SETTING

 

 

 

 

Arc Volts Used

 

 

 

 

Desired

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In/Min

16

18

20

22

24

26

28

30

32

34

 

 

 

 

 

 

 

 

 

 

 

50

109

97

88

80

73

67

63

58

55

51

60

131

117

105

95

88

81

75

70

66

62

70

153

136

123

111

102

94

88

82

77

72

80

175

156

140

127

117

108

100

93

88

82

90

197

175

158

143

131

121

113

105

98

93

 

 

 

 

 

 

 

 

 

 

 

100

219

194

175

159

146

135

125

117

109

103

110

241

214

193

175

160

148

138

128

120

113

120

263

233

210

191

175

162

150

140

131

124

130

284

253

228

207

190

175

163

152

142

134

140

306

272

245

223

204

188

175

163

153

144

 

 

 

 

 

 

 

 

 

 

 

150

328

292

263

239

219

202

188

175

164

154

160

350

311

280

255

233

215

200

187

175

165

170

372

331

298

270

248

229

213

198

186

175

180

394

350

315

286

263

242

225

210

197

185

190

416

369

333

302

277

256

238

222

208

196

 

 

 

 

 

 

 

 

 

 

 

200

438

389

350

318

292

269

250

233

219

206

210

459

408

368

334

306

283

263

245

230

216

220

481

428

385

350

321

296

275

257

241

226

230

503

447

403

366

335

310

288

268

252

237

240

525

467

420

382

350

323

300

280

263

247

 

 

 

 

 

 

 

 

 

 

 

250

547

486

438

398

365

337

313

292

273

257

260

569

506

455

414

379

350

325

303

284

268

270

591

525

473

430

394

365

338

315

295

278

280

613

544

490

445

408

377

350

327

306

288

290

634

564

508

461

423

390

363

338

317

299

 

 

 

 

 

 

 

 

 

 

 

300

656

583

525

477

438

404

375

350

328

309

310

678

603

543

493

452

417

388

362

339

319

320

700

622

560

509

467

431

400

373

350

329

330

 

642

578

525

481

444

413

385

361

340

340

 

661

595

541

496

458

425

397

372

350

 

 

 

 

 

 

 

 

 

 

 

350

 

681

613

557

510

471

438

408

383

360

360

 

700

630

572

526

484

450

420

394

370

380

 

 

666

604

554

512

472

444

416

392

400

 

 

700

636

584

538

500

466

438

412

420

 

 

 

668

612

566

526

490

460

432

 

 

 

 

 

 

 

 

 

 

 

440

 

 

 

700

642

592

550

514

482

452

460

 

 

 

 

670

620

576

536

504

472

480

 

 

 

 

700

646

600

560

526

494

500

 

 

 

 

 

674

626

584

546

514

 

 

 

 

 

 

 

 

 

 

 

520

 

 

 

 

 

700

650

606

568

536

540

 

 

 

 

 

 

676

630

590

556

560

 

 

 

 

 

 

700

654

612

576

580

 

 

 

 

 

 

 

676

634

598

600

 

 

 

 

 

 

 

700

656

618

 

 

 

 

 

 

 

 

 

 

 

620

 

 

 

 

 

 

 

 

678

638

640

 

 

 

 

 

 

 

 

700

658

660

 

 

 

 

 

 

 

 

 

680

680

 

 

 

 

 

 

 

 

 

700

700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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LN-15

CC Speed Setting = Desired IPM X 35 Arc Volts

Image 24
Contents LN-15 Wire Feeder Safety Electric Shock can kill Safety Welding Sparks can cause fire or explosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation SectionInstallation Technical Specifications LN-15 K1870-1, K1870-2 CESafety Precautions LocationWork Clip Lead High Frequency ProtectionEngine Drive Power Source Power Source ConnectionWeld Cable Connections ConnectionFigure A.1 GUN and Cable Assemblies Electrode PolarityConnections Feeding Wire Electrode LN-15 Operation Section Section BSafety Precautions OperationGeneral Description 83% Procedure Across the ARC ModelNormal POWER-UP Display WFS Wire Drive Configuration Cold FEED/GAS Purge SwitchStep Trigger Interlock Switch Flow MeterSpindle Brake Shielding GAS ConnectionConstant Current Operation Figure B.3Figure B.4 CC Wire Speed Setting OPERATIONB-11 Making a WeldLN-15 Accessories Section Accessories Factory Installed EquipmentOptional Equipment Maintenance Section Section DMAINTENANCED-2 Routine MaintenancePeriodic Maintenance Calibration SpecificationMaintenance Figure D.1 Major Component LocationsLN-15 Theory of Operation Section Section ETheory of Operation Return to SectionTrigger and Control Circuits Wire Feed Speed Control Display Board LN-15 Troubleshooting & Repair Section Section FTroubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures WorkstationsFeeding Problems Troubleshooting & Repair Feeding Problems Perform the Wire Drive Motor Welding Problems Description Resolution Definition LN-15 Boost Power Board Test Test DescriptionTest Procedure J47 LN-15 Troubleshooting and Repair GAS Solenoid Valve TestTest Procedure GAS SolenoidContactor Test Large Terminal Studs Drive Motor Test Leads 550 Hall Effect Module Test Blue Red 562 Contactor Removal and Replacement Procedure Contactor Removal and Replacement Procedure Removal ProcedureReplacement Procedure LN-15 Feed Head Control Board Removal and Replacement Procedure Removal and Replacement Procedure Feed Head Control BoardMounting Nuts J81 J88 J82 J83 J84 J85J86 LN-15 Boost Power Supply Board Removal and Replacement Procedure Boost Power Supply Board Figure F.11 Boost Power Board LocationFigure F.12 Boost Power Board PLUG/MOUNT Location LN-15 Wire Drive Assembly Removal and Replacement Procedure Wire Drive Assembly Mounting ScrewsCover and Spindle Mount Removal and Replacement Procedure Cover and Spindle Mount Figure F.14 Cover and Spindle Mount LocationBolt LN-15 Roll Cage Removal and Replacement Procedure Bolt Bolts Roll CageRetest After Repair LN-15 Electrical Diagrams Section Electrical Diagrams Wiring Diagram Entire Machine L11436-1Schematic Entire Machine G4198-1 G4198Schematic Boost PC Board L11818-2 PC Board Assembly Boost M19753-2 To SectionSchematic Feedhead P.C. Board G3883-1E0/1 Schematic Feedhead P.C. Board G3883-1E0/2 PC Board Assembly Feedhead G3884-1 Schematic SPI Display P.C. Board L11756-1E1 PC Board Assembly SPI Display P.C. Board L11757-1 SVM Error Reporting Form