Lincoln Electric SVM166-A service manual Blue Red 562

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F-22

TROUBLESHOOTING AND REPAIR

F-22

 

 

HALL EFFECT MODULE TEST (Continued)

Figure F.7 - PLUG J2 LEAD LOCATION

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Blue Red (562) (563)

TEST PROCEDURE

1.Remove the input power to the LN-15.

2.Perform the Wire Drive Assembly

Removal procedure.

Black (561)

This value can also be measured using a frequency counter

50 in./min. = 120 HZ

700 in./min. = 1.6 KHZ

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3.Locate the three Hall Effect leads at Plug J2. See Figure F7.

4.Apply at least 15VDC but no more than 115VDC to the LN-15 from the electrode cable to the work sensing lead.

5.Check for the presence of 5VDC from lead 563 (Red+) to lead 561 (Black-). If the 5VDC is not present or low, the feed head control board may be faulty.

6.Activate the LN-15 trigger circuit, make sure the drive motor is running and check for the presence of approximately 2.8VDC from lead 562 (Red+) to lead 561 (Black-). The value of 2.8VDC represents the correct feedback voltage from the Hall Effect device to the control board.

7.If the above voltage reading is not correct, the Hall Effect device may be faulty.

LN-15

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Contents LN-15 Wire Feeder Safety Electric Shock can kill Safety Welding Sparks can cause fire or explosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation SectionInstallation Technical Specifications LN-15 K1870-1, K1870-2 CESafety Precautions LocationWork Clip Lead High Frequency ProtectionEngine Drive Power Source Power Source ConnectionWeld Cable Connections ConnectionFigure A.1 GUN and Cable Assemblies Electrode PolarityConnections Feeding Wire Electrode LN-15 Operation Section Section BSafety Precautions OperationGeneral Description 83% Procedure Across the ARC ModelNormal POWER-UP Display WFS Wire Drive Configuration Cold FEED/GAS Purge SwitchStep Trigger Interlock Switch Flow MeterSpindle Brake Shielding GAS ConnectionConstant Current Operation Figure B.3Figure B.4 CC Wire Speed Setting OPERATIONB-11 Making a WeldLN-15 Accessories Section Accessories Factory Installed EquipmentOptional Equipment Maintenance Section Section DMAINTENANCED-2 Routine MaintenancePeriodic Maintenance Calibration SpecificationMaintenance Figure D.1 Major Component LocationsLN-15 Theory of Operation Section Section ETheory of Operation Return to SectionTrigger and Control Circuits Wire Feed Speed Control Display Board LN-15 Troubleshooting & Repair Section Section FTroubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures WorkstationsFeeding Problems Troubleshooting & Repair Feeding Problems Perform the Wire Drive Motor Welding Problems Description Resolution Definition LN-15 Boost Power Board Test Test DescriptionTest Procedure J47 LN-15 Troubleshooting and Repair GAS Solenoid Valve TestTest Procedure GAS SolenoidContactor Test Large Terminal Studs Drive Motor Test Leads 550 Hall Effect Module Test Blue Red 562 Contactor Removal and Replacement Procedure Contactor Removal and Replacement Procedure Removal ProcedureReplacement Procedure LN-15 Feed Head Control Board Removal and Replacement Procedure Removal and Replacement Procedure Feed Head Control BoardMounting Nuts J81 J88 J82 J83 J84 J85J86 LN-15 Boost Power Supply Board Removal and Replacement Procedure Boost Power Supply Board Figure F.11 Boost Power Board LocationFigure F.12 Boost Power Board PLUG/MOUNT Location LN-15 Wire Drive Assembly Removal and Replacement Procedure Wire Drive Assembly Mounting ScrewsCover and Spindle Mount Removal and Replacement Procedure Cover and Spindle Mount Figure F.14 Cover and Spindle Mount LocationBolt LN-15 Roll Cage Removal and Replacement Procedure Bolt Bolts Roll CageRetest After Repair LN-15 Electrical Diagrams Section Electrical Diagrams Wiring Diagram Entire Machine L11436-1Schematic Entire Machine G4198-1 G4198Schematic Boost PC Board L11818-2 PC Board Assembly Boost M19753-2 To SectionSchematic Feedhead P.C. Board G3883-1E0/1 Schematic Feedhead P.C. Board G3883-1E0/2 PC Board Assembly Feedhead G3884-1 Schematic SPI Display P.C. Board L11756-1E1 PC Board Assembly SPI Display P.C. Board L11757-1 SVM Error Reporting Form