Lincoln Electric SVM166-A Electrical Diagrams, Wiring Diagram Entire Machine L11436-1

Page 84

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TOC

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ELECTRICAL DIAGRAMS

WIRING DIAGRAM - ENTIRE MACHINE - (L11436-1)

 

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1-L11436

ENGINEERING CONTROLLED CHANGE DETAIL: RELEASED A.02 FROM "X"

MANUFACTURER: No

LN-15 ACROSS THE ARC MODEL

TOC

TOC

CAVITY NUMBERING SEQUENCE

(COMPONENT SIDE OF P.C. BOARD)

1

2

1

3

1

4

J81,J82 J83,J88 J2,J47,J84

3

4

4

6

5

8

1

5

 

 

1

8

J1,J86J85,J87

6

10

9

16

N.C. ON / OFF SWITCH

526B

526C

GENERAL INFORMATION

ELECTRICAL SYMBOLS PER E1537

COLOR CODE

 

B -

BLACK

W -

WHITE

R -

RED

U -

BLUE

150V, 300J

526

MOV ASBLY

N.A.

POWER SUPPLY P.C. BOARD

J47

1 2 3 4 5 6 7 8

NEG 501

POS 527A

526A502

501

N.B.

L6

502

501

NEG

 

 

CONTROL P.C. BOARD

1

1

 

 

2

J81

 

2

3

 

3

 

J88

4

 

4

 

 

 

 

 

5

6

1

2J82

4

21A

KEYING PLUG

67

578

N.A.

Section

Master

S3

BAFFLE

1J2

2

3

GAS 552

550

551

552

1

2

3

Return to

Return to

MOUNTED

RECTIFIER 21A

DIODE

BRIDGE

L1

-

+

526C

L3

 

 

B

 

 

 

W

 

W

B

 

R

4

5

6

7

8

B

SOLENOID

553

553

507 POS

4

5

6

J83

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PRINT TO 8.5 X 11.0

21B

 

 

 

 

 

MOTOR /

TACH.

527

 

 

GEARBOX

R

567

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

L4

MOV ASBLY

320V, 150J

320V, 150J

67

 

L2

GND-A

.0047/.005 mF,

 

1400VDC

CONTACTOR

 

FEED

507

 

PLATE

 

 

WIRE FEED

 

 

1M W

GND-B

SPEED

CONTROL

 

 

 

 

POTENTIOMETER

21

TO

WORK

 

N.A. CAVITY NUMBERING SEQUENCE AS VIEWED FROM COMPONENT SIDE OF BOARD. N.B. CAVITY NUMBERING SEQUENCE AS VIEWED FROM LEAD SIDE OF CONNECTOR.

N.C. TOGGLESWITCHES AND POTENTIOMETERS SHOWN FROM CONNECTION SIDE OF SWITCH.

N.C.

GND-D

 

 

577

10K2W

1

 

578

2

576

 

 

3

 

 

 

 

575

 

 

 

GND-C

N.B.

 

 

 

 

 

 

TRIGGER

J3

 

 

 

A

 

 

 

INPUT

556

 

 

 

B

554

 

 

83%

C

 

 

554A

 

 

PROCEDURE

 

567A

 

D

555

 

INPUT

 

567

E

 

 

 

 

TRIGGER

CONNECTOR

INPUT ELECTRODE

CABLE CONNECTION

563

1

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

J87

 

3

 

 

 

 

 

 

 

 

 

561

4

J84

 

 

 

 

 

 

 

 

575

5

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

9 10 11 12 13 14 15

576

6

 

 

 

 

 

 

 

 

 

5627

5778

 

 

 

 

 

J85

 

 

 

J86

 

L5

1 2

3

4 5

6 7

8 9 10 1112131415

16

1 2

3

4 5

6 7

8 9 10

 

556

554

555

587

589

559

512 558

COLD INCH/

N.C.

GAS PURGE

558

512S1

559

SHIELDED CABLE

DRAIN LEAD

1 2 3 4 5 6 7 8 9 10

DISPLAY P.C. BOARD

2-STEP J1 TRIGGER INTERLOCK

N.C.

589

587

S2

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EN-168

A

L11436-1

CLEVELAND, OHIO U.S.A.

PROPRIETARY & CONFIDENTIAL:THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED

TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

 

UNLESS OTHERWISE SPECIFIED TOLERANCE

DESIGN INFORMATION

REFERENCE:

EQUIPMENT TYPE:

SEMI-AUTOMATIC WIRE FEEDER

1

1

 

MANUFACTURING TOLERANCE PER E2056

 

ON 2 PLACE DECIMALS IS ± .02

 

 

L11436

 

 

 

PAGE ___ OF ___

 

DRAWN BY:

TJP/KJ

 

 

 

 

ON 3 PLACE DECIMALS IS ± .002

SUBJECT:

LN-15 WIRING DIAGRAM ACROSS THE ARC

DOCUMENT

 

DOCUMENT

 

ON ALL ANGLES IS ± .5 OF A DEGREE

ENGINEER:

E. ENYEDY

SCALE:

NUMBER:

 

REVISION:

 

MATERIAL TOLERANCE (" t ") TO AGREE

 

 

 

 

 

L11436-1

 

A

 

DO NOT SCALE THIS DRAWING

APPROVED:

 

1:1

DISPOSITION: NA

 

DATE:

5/23/03

NUMBER: CRM35166

 

 

WITH PUBLISHED STANDARDS.

 

 

 

MATERIAL

 

APPROVAL

PROJECT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STRP

SOLID EDGE

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

LN-15

Image 84
Contents LN-15 Wire Feeder Safety Electric Shock can kill Safety Welding Sparks can cause fire or explosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation SectionInstallation Technical Specifications LN-15 K1870-1, K1870-2 CESafety Precautions LocationWork Clip Lead High Frequency ProtectionEngine Drive Power Source Power Source ConnectionWeld Cable Connections ConnectionFigure A.1 GUN and Cable Assemblies Electrode PolarityConnections Feeding Wire Electrode LN-15 Operation Section Section BSafety Precautions OperationGeneral Description 83% Procedure Across the ARC ModelNormal POWER-UP Display WFS Wire Drive Configuration Cold FEED/GAS Purge SwitchStep Trigger Interlock Switch Flow MeterSpindle Brake Shielding GAS ConnectionConstant Current Operation Figure B.3Figure B.4 CC Wire Speed Setting OPERATIONB-11 Making a WeldLN-15 Accessories Section Accessories Factory Installed EquipmentOptional Equipment Maintenance Section Section DMAINTENANCED-2 Routine MaintenancePeriodic Maintenance Calibration SpecificationMaintenance Figure D.1 Major Component LocationsLN-15 Theory of Operation Section Section ETheory of Operation Return to SectionTrigger and Control Circuits Wire Feed Speed Control Display Board LN-15 Troubleshooting & Repair Section Section FTroubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures WorkstationsFeeding Problems Troubleshooting & Repair Feeding Problems Perform the Wire Drive Motor Welding Problems Description Resolution Definition LN-15 Boost Power Board Test Test DescriptionTest Procedure J47 LN-15 Troubleshooting and Repair GAS Solenoid Valve TestTest Procedure GAS SolenoidContactor Test Large Terminal Studs Drive Motor Test Leads 550 Hall Effect Module Test Blue Red 562 Contactor Removal and Replacement Procedure Contactor Removal and Replacement Procedure Removal ProcedureReplacement Procedure LN-15 Feed Head Control Board Removal and Replacement Procedure Removal and Replacement Procedure Feed Head Control BoardMounting Nuts J81 J88 J82 J83 J84 J85J86 LN-15 Boost Power Supply Board Removal and Replacement Procedure Boost Power Supply Board Figure F.11 Boost Power Board LocationFigure F.12 Boost Power Board PLUG/MOUNT Location LN-15 Wire Drive Assembly Removal and Replacement Procedure Wire Drive Assembly Mounting ScrewsCover and Spindle Mount Removal and Replacement Procedure Cover and Spindle Mount Figure F.14 Cover and Spindle Mount LocationBolt LN-15 Roll Cage Removal and Replacement Procedure Bolt Bolts Roll CageRetest After Repair LN-15 Electrical Diagrams Section Electrical Diagrams Wiring Diagram Entire Machine L11436-1Schematic Entire Machine G4198-1 G4198Schematic Boost PC Board L11818-2 PC Board Assembly Boost M19753-2 To SectionSchematic Feedhead P.C. Board G3883-1E0/1 Schematic Feedhead P.C. Board G3883-1E0/2 PC Board Assembly Feedhead G3884-1 Schematic SPI Display P.C. Board L11756-1E1 PC Board Assembly SPI Display P.C. Board L11757-1 SVM Error Reporting Form