Lincoln Electric SVM166-A service manual OPERATIONB-11, Making a Weld

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B-11

OPERATIONB-11

MAKING A WELD

The serviceability of a product or structure utilizing the LN-15 wire feeder is and must be the sole responsibil- ity of the builder/user. Many variables beyond the con- trol of The Lincoln Electric Company affect the results obtained in using the LN-15 wire feeder. These vari- ables include, but are not limited to, welding proce- dure, plate chemistry and temperature, weldment design, fabrication methods and service requirements. The available range of the LN-15 wire feeder may not be suitable for all applications, and the builder/user is and must be solely responsible for welding settings.

Close the door on the LN-15.

Connect the work cable to the metal to be welded. The work cable must make good electrical contact to the work. The work must also be grounded as stated in "Arc Welding Safety Precautions".

Connect the LN-15 electrode cable to the power source for the polarity and process to be used. Check that the appropriate power source settings are made for the procedure to be used. (Refer to the power source operating and connection instructions.)

Place the LN-15 conveniently near the work area in a safe location to minimize exposure to weld spatter and to avoid sharp bends in the gun cable.

Connect the LN-15 work clip to the work.

Be sure the proper contact tip for the wire size being used is in the gun.

Turn on the welding power source, as well as the shielding gas supply (if used.)

Cut the electrode within approximately 3/8" (10mm) of the end of the contact tip for solid wire and within 3/4" (19mm) of the extension guide for cored wire.

Position the electrode over the joint. The end of the electrode should be slightly off the work.

Lower welding helmet, close the gun trigger and begin welding. Hold the gun so the contact tip to work distance gives the correct electrical stickout as required for the procedure being used.

To stop welding, release the gun trigger and the pull the gun away from the work.

LN-15

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Contents LN-15 Wire Feeder Safety Electric Shock can kill Welding Sparks can cause fire or explosion SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsTechnical Specifications LN-15 K1870-1, K1870-2 CE InstallationLocation Safety PrecautionsWork Clip Lead High Frequency ProtectionPower Source Connection Engine Drive Power SourceWeld Cable Connections ConnectionFigure A.1 Electrode Polarity GUN and Cable AssembliesConnections Feeding Wire Electrode LN-15 Section B Operation SectionOperation Safety PrecautionsGeneral Description Across the ARC Model 83% ProcedureNormal POWER-UP Display WFS Cold FEED/GAS Purge Switch Wire Drive ConfigurationFlow Meter Step Trigger Interlock SwitchSpindle Brake Shielding GAS ConnectionFigure B.3 Constant Current OperationFigure B.4 CC Wire Speed Setting Making a Weld OPERATIONB-11LN-15 Accessories Section Factory Installed Equipment AccessoriesOptional Equipment Section D Maintenance SectionRoutine Maintenance MAINTENANCED-2Periodic Maintenance Calibration SpecificationFigure D.1 Major Component Locations MaintenanceLN-15 Section E Theory of Operation SectionReturn to Section Theory of OperationTrigger and Control Circuits Wire Feed Speed Control Display Board LN-15 Section F Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairWorkstations PC Board Troubleshooting ProceduresFeeding Problems Troubleshooting & Repair Feeding Problems Perform the Wire Drive Motor Welding Problems Description Resolution Definition LN-15 Test Description Boost Power Board TestTest Procedure J47 LN-15 GAS Solenoid Valve Test Troubleshooting and RepairGAS Solenoid Test ProcedureContactor Test Large Terminal Studs Drive Motor Test Leads 550 Hall Effect Module Test Blue Red 562 Contactor Removal and Replacement Procedure Removal Procedure Contactor Removal and Replacement ProcedureReplacement Procedure LN-15 Feed Head Control Board Removal and Replacement Procedure Feed Head Control Board Removal and Replacement ProcedureMounting Nuts J81 J88 J82 J83 J84 J85J86 LN-15 Boost Power Supply Board Removal and Replacement Procedure Figure F.11 Boost Power Board Location Boost Power Supply BoardFigure F.12 Boost Power Board PLUG/MOUNT Location LN-15 Wire Drive Assembly Removal and Replacement Procedure Mounting Screws Wire Drive AssemblyCover and Spindle Mount Removal and Replacement Procedure Figure F.14 Cover and Spindle Mount Location Cover and Spindle MountBolt LN-15 Roll Cage Removal and Replacement Procedure Roll Cage Bolt BoltsRetest After Repair LN-15 Electrical Diagrams Section Wiring Diagram Entire Machine L11436-1 Electrical DiagramsG4198 Schematic Entire Machine G4198-1Schematic Boost PC Board L11818-2 To Section PC Board Assembly Boost M19753-2Schematic Feedhead P.C. Board G3883-1E0/1 Schematic Feedhead P.C. Board G3883-1E0/2 PC Board Assembly Feedhead G3884-1 Schematic SPI Display P.C. Board L11756-1E1 PC Board Assembly SPI Display P.C. Board L11757-1 SVM Error Reporting Form