Lincoln Electric SVM166-A service manual Normal POWER-UP Display

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B-5

OPERATION

B-5

LN-15 POWER-UP SEQUENCE

NORMAL POWER-UP DISPLAY

When power is first applied to the LN-15, the display will momentarily show set-up information. For exam- ple, it may show "CV" and "HI", indicating operation from a CV power source and the wire drive is config- ured for the high speed gear. Because of limitations in the display, "CV" will appear as "Cu".

After a brief moment, the LN-15 will then display the WFS and "---". No voltage is displayed until the trigger is pressed.

Preflow:

Postflow:

Burnback:

3.Activate and then release the GAS PURGE switch to select the timer. The time will then display in the right hand side of the display. Example:

4.Rotate the WFS knob to adjust the time to the new setting.

PREFLOW, POSTFLOW AND BURNBACK TIMES

Preflow, Postflow and Burnback times are all adjustable on the LN-15. The LN-15 is factory set with all the times set to 0.0 seconds.

The burnback time is adjustable from 0.00 to 0.25 seconds.

The preflow time is adjustable from 0.0 to 2.50 sec- onds.

The postflow time is adjustable from 0.0 to 10.0 sec- onds.

CHANGING PREFLOW, POSTFLOW OR BURNBACK TIMES:

1.Enter the “Press Spin” Set-Up Mode:

While the power to the LN-15 is off, activate and hold the GAS PURGE switch (Down Position). Turn on power to the LN-15, and continue to hold the GAS PURGE switch until the LN-15 displays "Press

COLD

FEED

GAS PURGE

Spin". Release the GAS PURGE switch. The LN-15 is now in the "Press Spin" set-up mode. If after 15 seconds no other action is taken, the LN-15 will then revert to normal operation.

2.Rotate the WFS knob until the desired timer is dis- played.

WFS

5.Press the GAS PURGE switch again to save the setting. The LN-15 will then return to the original "Press Spin" mode in step 1.

6.To exit the "Press Spin" set-up mode, turn off power to the LN-15, or simply wait 15 seconds and the LN- 15 will enter normal operation.

WELDING MODE CV/CC MODE AND WFS UNITS

The CV/CC mode and WFS units are all readily changed during the power-up sequence. The LN-15 is factory set for "CV" welding power sources and "inch- es per minute" for the wire feed speed units.

The CV/CC mode is selectable for either CV for Constant Voltage power sources and CC for Constant Current power sources. Use CV power sources when making critical welds.

The WFS units is selectable for either in/min and m/min.

CHANGING THE CV/CC MODE, OR WFS UNITS:

1.Enter the “Press Spin” Set-Up Mode:

While the power to the LN-15 is off, activate and hold the GAS PURGE switch (Down Position). Turn on power to the LN-15, and continue to hold the GAS PURGE switch until the LN-15 displays "Press spin". Release the GAS PURGE switch.

The LN-15 is now in the "Press Spin" set-up mode. If after 15 seconds no other action is taken, the LN-15 will then revert to normal operation.

COLD

FEED

GAS PURGE

LN-15

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Contents LN-15 Wire Feeder Safety Electric Shock can kill Welding Sparks can cause fire or explosion SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsTechnical Specifications LN-15 K1870-1, K1870-2 CE InstallationHigh Frequency Protection Safety PrecautionsLocation Work Clip LeadConnection Engine Drive Power SourcePower Source Connection Weld Cable ConnectionsFigure A.1 Electrode Polarity GUN and Cable AssembliesConnections Feeding Wire Electrode LN-15 Section B Operation SectionOperation Safety PrecautionsGeneral Description Across the ARC Model 83% ProcedureNormal POWER-UP Display WFS Cold FEED/GAS Purge Switch Wire Drive ConfigurationShielding GAS Connection Step Trigger Interlock SwitchFlow Meter Spindle BrakeFigure B.3 Constant Current OperationFigure B.4 CC Wire Speed Setting Making a Weld OPERATIONB-11LN-15 Accessories Section Factory Installed Equipment AccessoriesOptional Equipment Section D Maintenance SectionCalibration Specification MAINTENANCED-2Routine Maintenance Periodic MaintenanceFigure D.1 Major Component Locations MaintenanceLN-15 Section E Theory of Operation SectionReturn to Section Theory of OperationTrigger and Control Circuits Wire Feed Speed Control Display Board LN-15 Section F Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairWorkstations PC Board Troubleshooting ProceduresFeeding Problems Troubleshooting & Repair Feeding Problems Perform the Wire Drive Motor Welding Problems Description Resolution Definition LN-15 Test Description Boost Power Board TestTest Procedure J47 LN-15 GAS Solenoid Valve Test Troubleshooting and RepairGAS Solenoid Test ProcedureContactor Test Large Terminal Studs Drive Motor Test Leads 550 Hall Effect Module Test Blue Red 562 Contactor Removal and Replacement Procedure Removal Procedure Contactor Removal and Replacement ProcedureReplacement Procedure LN-15 Feed Head Control Board Removal and Replacement Procedure Feed Head Control Board Removal and Replacement ProcedureMounting Nuts J81 J88 J82 J83 J84 J85J86 LN-15 Boost Power Supply Board Removal and Replacement Procedure Figure F.11 Boost Power Board Location Boost Power Supply BoardFigure F.12 Boost Power Board PLUG/MOUNT Location LN-15 Wire Drive Assembly Removal and Replacement Procedure Mounting Screws Wire Drive AssemblyCover and Spindle Mount Removal and Replacement Procedure Figure F.14 Cover and Spindle Mount Location Cover and Spindle MountBolt LN-15 Roll Cage Removal and Replacement Procedure Roll Cage Bolt BoltsRetest After Repair LN-15 Electrical Diagrams Section Wiring Diagram Entire Machine L11436-1 Electrical DiagramsG4198 Schematic Entire Machine G4198-1Schematic Boost PC Board L11818-2 To Section PC Board Assembly Boost M19753-2Schematic Feedhead P.C. Board G3883-1E0/1 Schematic Feedhead P.C. Board G3883-1E0/2 PC Board Assembly Feedhead G3884-1 Schematic SPI Display P.C. Board L11756-1E1 PC Board Assembly SPI Display P.C. Board L11757-1 SVM Error Reporting Form