Lincoln Electric SVM166-A service manual General Description

Page 17

B-3

OPERATION

B-3

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GENERAL DESCRIPTION

The LN-15 is a light weight, portable, durable semi- automatic wire feeder.

The LN-15 accommodates spools 8" (200mm) diame- ter up to 4" (100mm) wide.

The domestic feeders comes factory equipped with a K1500-2 Magnum Tweco-compatible style #2-#4 gun bushing. Other K1500 series gun bushings are avail- able as field installed options. European models are factory equipped with a Fast-Mate adapter.

The wire drive is capable of operating in either a "CV" or "CC" mode. A constant voltage (CV) power source is recommended for flux-cored arc welding (FCAW) and gas metal arc welding (GMAW) to obtain code quality results. However, the LN-15 may also be used with a constant current (CC) power source to obtain passable results for non-critical quality applications.

The “dual procedure” mode drops the WFS to 83% of the original set point. The voltage setting remains the same.

Burn-back is adjustable from 0.0 to 0.25 seconds, with a default of 0.00 seconds.

The preflow time is adjustable from 0.00 to 2.50 sec- onds, with a default of 0.00 seconds.

The postflow time is adjustable from 0.0 to 10.0 sec- onds, with a default setting of 0.0 seconds.

The Across the Arc Model is capable of operating with Lincoln DC power sources supplying between 15VDC and 110 VDC. Simply attach the work clip to the work piece and then connect the LN-15 to the electrode cable to the power source and it is ready to weld.

An internal contactor in Across the Arc Models ener- gizes the electrode output in response to the gun trig- ger.

DUTY CYCLE

The LN-15 wire feeders are intended for semi-auto- matic use. The maximum rating of the LN-15 is based upon a 60% duty cycle; welding 6 minutes of welding followed by 4 minutes of idling within a 10 minute peri- od.

RECOMMENDED PROCESSES

The LN-15 wire drive feeds electrode for various processes as follows:(See Table B.1)

The Across the Arc Model is suitable for GMAW, GMAW-Pulse and FCAW semi-automatic applications within the rated duty cycle.

PROCESS LIMITATIONS

The across the arc model is not recommended for spot or stitch welding.

The across the arc model is not recommended for GMAW-STT, SAW, SMAW, GTAW or CAG.

EQUIPMENT LIMITATIONS

Codes 10864, 10865

The LN-15 cannot be used with K489-7 Fast Mate Gun receiver bushing or K1500-4 gun adapter bush- ing.

Codes 11033 and higher

The LN-15 cannot be used with the K1500-4 gun adapter bushing.

OPERATIONAL FEATURES AND CONTROLS

Built in flow meter for adjusting shielding gas.

Cold Feed/Gas Purge switch.

2 step/Trigger Interlock switch (codes 11033 and above only.)

Digital wire feed speed control.

Digital display of welding voltage.

Adjustable preflow and postflow times

Adjustable burnback times.

On/Off switch (codes 11033 and above only.)

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TABLE B.1

Process

Wire Diameter Range

 

Wire Feed Speed Range

GMAW

0.023 - 0.052"

(0.6 - 1.3 mm)

50

- 700 ipm

(1.3 - 17.8

m/minute)

 

 

 

 

 

 

 

FCAW

0.045 - 0.052"

(1.2 - 1.3 mm)

50

- 700 ipm

(1.3 - 17.8

m/minute)

 

 

 

 

 

 

FCAW

1/16 - 5/64"

(1.6 - 2.0 mm)

50

- 400 ipm

(1.3 - 10.2 m/minute)

 

 

 

 

 

 

 

LN-15

Image 17
Contents LN-15 Wire Feeder Safety Electric Shock can kill Welding Sparks can cause fire or explosion SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsTechnical Specifications LN-15 K1870-1, K1870-2 CE InstallationLocation Safety PrecautionsWork Clip Lead High Frequency ProtectionPower Source Connection Engine Drive Power SourceWeld Cable Connections ConnectionFigure A.1 Connections GUN and Cable AssembliesElectrode Polarity Feeding Wire Electrode LN-15 Section B Operation SectionOperation Safety PrecautionsGeneral Description Across the ARC Model 83% ProcedureNormal POWER-UP Display WFS Cold FEED/GAS Purge Switch Wire Drive ConfigurationFlow Meter Step Trigger Interlock SwitchSpindle Brake Shielding GAS ConnectionFigure B.3 Constant Current OperationFigure B.4 CC Wire Speed Setting Making a Weld OPERATIONB-11LN-15 Accessories Section Optional Equipment AccessoriesFactory Installed Equipment Section D Maintenance SectionRoutine Maintenance MAINTENANCED-2Periodic Maintenance Calibration SpecificationFigure D.1 Major Component Locations MaintenanceLN-15 Section E Theory of Operation SectionReturn to Section Theory of OperationTrigger and Control Circuits Wire Feed Speed Control Display Board LN-15 Section F Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairWorkstations PC Board Troubleshooting ProceduresFeeding Problems Troubleshooting & Repair Feeding Problems Perform the Wire Drive Motor Welding Problems Description Resolution Definition LN-15 Test Description Boost Power Board TestTest Procedure J47 LN-15 GAS Solenoid Valve Test Troubleshooting and RepairGAS Solenoid Test ProcedureContactor Test Large Terminal Studs Drive Motor Test Leads 550 Hall Effect Module Test Blue Red 562 Contactor Removal and Replacement Procedure Removal Procedure Contactor Removal and Replacement ProcedureReplacement Procedure LN-15 Feed Head Control Board Removal and Replacement Procedure Feed Head Control Board Removal and Replacement ProcedureMounting Nuts J81 J88 J82 J83 J84 J85J86 LN-15 Boost Power Supply Board Removal and Replacement Procedure Figure F.11 Boost Power Board Location Boost Power Supply BoardFigure F.12 Boost Power Board PLUG/MOUNT Location LN-15 Wire Drive Assembly Removal and Replacement Procedure Mounting Screws Wire Drive AssemblyCover and Spindle Mount Removal and Replacement Procedure Figure F.14 Cover and Spindle Mount Location Cover and Spindle MountBolt LN-15 Roll Cage Removal and Replacement Procedure Roll Cage Bolt BoltsRetest After Repair LN-15 Electrical Diagrams Section Wiring Diagram Entire Machine L11436-1 Electrical DiagramsG4198 Schematic Entire Machine G4198-1Schematic Boost PC Board L11818-2 To Section PC Board Assembly Boost M19753-2Schematic Feedhead P.C. Board G3883-1E0/1 Schematic Feedhead P.C. Board G3883-1E0/2 PC Board Assembly Feedhead G3884-1 Schematic SPI Display P.C. Board L11756-1E1 PC Board Assembly SPI Display P.C. Board L11757-1 SVM Error Reporting Form