Lincoln Electric SVM166-A service manual Across the ARC Model, 83% Procedure

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B-4

OPERATION

B-4

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CASE FRONT CONTROLS (See Figure B.1)

ACROSS THE ARC MODEL

1.WIRE FEED SPEED DISPLAY-The Wire Feed Speed display shows the rate the LN-15 will feed electrode during welding. The default WFS units for domestic models are inches/minute and can be changed to meters/minute through the configuration menu. The default WFS units for the European models are m/min. The wire feed speed is calibrat- ed to within ±2%.

2.VOLTAGE DISPLAY-The voltage display shows the average arc voltage during welding. A minus sign "- " appears when welding with electrode negative welding procedures. While welding, an LED will illu- minate below the voltage display. After welding, the average voltage will continue to be shown for 5 sec- onds after the end and the LED will flash. of the weld. When not welding, the display shows "- - - ". The voltage is calibrated to ±2% over a range of 10 to 45 volts.

The voltage display is not a "preset" voltage.

Refer to the examples from Figure B.1a.

FIGURE B.1a

3.WIRE FEED SPEED KNOB-The Wire Feed Speed knob is a 3-3/4 turn potentiometer that adjusts of the rate of feeding electrode. The wire feed speed range is 50 - 700 inches/min (1.3 - 17.8 m/min)

4.TRIGGER CONNECTOR-5 Pin Receptacle is used to activate the Magnum Gun Switch.

5.CONNECTOR BUSHING-This connection is for welding conductor cable assembly.

6.WORK CLIP LEAD-This lead must be connected directly to the work using the spring clip.

7.ON / OFF SWITCH-For codes 11033 and above: The ON / OFF Switch turns power on and off to the wire feeder.

83% PROCEDURE

The LN-15 supports a special "dual procedure" mode. When activated, the wire feed speed is reduced to 83% of the set value, but no less than 50 inches/minute (1.27 m/min). The 83% procedure is most commonly used during pipe and out of position welding. Requires Magnum 400 Dual Procedure Gun

Equivalent.

FIGURE B.1

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LN-15

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Contents LN-15 Wire Feeder Safety Electric Shock can kill Safety Welding Sparks can cause fire or explosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation SectionInstallation Technical Specifications LN-15 K1870-1, K1870-2 CEWork Clip Lead Safety PrecautionsLocation High Frequency ProtectionWeld Cable Connections Engine Drive Power SourcePower Source Connection ConnectionFigure A.1 GUN and Cable Assemblies Electrode PolarityConnections Feeding Wire Electrode LN-15 Operation Section Section BSafety Precautions OperationGeneral Description 83% Procedure Across the ARC ModelNormal POWER-UP Display WFS Wire Drive Configuration Cold FEED/GAS Purge SwitchSpindle Brake Step Trigger Interlock SwitchFlow Meter Shielding GAS ConnectionConstant Current Operation Figure B.3Figure B.4 CC Wire Speed Setting OPERATIONB-11 Making a WeldLN-15 Accessories Section Accessories Factory Installed EquipmentOptional Equipment Maintenance Section Section DPeriodic Maintenance MAINTENANCED-2Routine Maintenance Calibration SpecificationMaintenance Figure D.1 Major Component LocationsLN-15 Theory of Operation Section Section ETheory of Operation Return to SectionTrigger and Control Circuits Wire Feed Speed Control Display Board LN-15 Troubleshooting & Repair Section Section FTroubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures WorkstationsFeeding Problems Troubleshooting & Repair Feeding Problems Perform the Wire Drive Motor Welding Problems Description Resolution Definition LN-15 Boost Power Board Test Test DescriptionTest Procedure J47 LN-15 Troubleshooting and Repair GAS Solenoid Valve TestTest Procedure GAS SolenoidContactor Test Large Terminal Studs Drive Motor Test Leads 550 Hall Effect Module Test Blue Red 562 Contactor Removal and Replacement Procedure Contactor Removal and Replacement Procedure Removal ProcedureReplacement Procedure LN-15 Feed Head Control Board Removal and Replacement Procedure Removal and Replacement Procedure Feed Head Control BoardMounting Nuts J81 J88 J82 J83 J84 J85J86 LN-15 Boost Power Supply Board Removal and Replacement Procedure Boost Power Supply Board Figure F.11 Boost Power Board LocationFigure F.12 Boost Power Board PLUG/MOUNT Location LN-15 Wire Drive Assembly Removal and Replacement Procedure Wire Drive Assembly Mounting ScrewsCover and Spindle Mount Removal and Replacement Procedure Cover and Spindle Mount Figure F.14 Cover and Spindle Mount LocationBolt LN-15 Roll Cage Removal and Replacement Procedure Bolt Bolts Roll CageRetest After Repair LN-15 Electrical Diagrams Section Electrical Diagrams Wiring Diagram Entire Machine L11436-1Schematic Entire Machine G4198-1 G4198Schematic Boost PC Board L11818-2 PC Board Assembly Boost M19753-2 To SectionSchematic Feedhead P.C. Board G3883-1E0/1 Schematic Feedhead P.C. Board G3883-1E0/2 PC Board Assembly Feedhead G3884-1 Schematic SPI Display P.C. Board L11756-1E1 PC Board Assembly SPI Display P.C. Board L11757-1 SVM Error Reporting Form