Lincoln Electric SVM134-A service manual Table of Contents Theory of Operation Section

Page 39

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Return to Master TOC

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Section E-1

Section E-1

TABLE OF CONTENTS

-THEORY OF OPERATION SECTION-

Theory of Operation

Section E

General Description

E-2

Battery, Starter, Engine Alternator and Oil Switch Circuit

E-2

Engine, Main Generator Armature and Frame and DC Exciter

E-3

Excitation (Flashing)

E-3

Main Shunt, Interpole and Series Coils

E-3

Current Range Selector

E-4

Fine Current Adjustment

E-4

Engine Idler Circuit

E-4

DC Generator Machines

E-5

 

 

 

 

 

 

 

SELECTOR

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

REED

 

 

 

IDLER

 

 

 

 

 

RELAY

NEGATIVE

 

 

BOARD

 

 

 

 

 

CR2

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

ENGINE

OIL

 

 

 

 

 

 

 

 

HOUR

PRESSURE

 

 

 

 

 

 

 

 

METER

LIGHT

 

 

 

 

 

 

 

 

 

 

IDLER

 

 

 

 

 

 

 

 

SOLENOID

 

 

 

 

 

 

 

 

OIL

 

 

GENERATOR

 

 

 

 

PRESSURE

 

 

 

FRAME

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

SERIES

 

 

 

RESIDUAL

 

 

 

 

 

COILS

 

 

 

 

 

 

 

 

 

 

 

MAGNETISM

 

 

FUEL

 

 

 

 

 

 

 

 

 

SHUTDOWN

 

 

 

 

 

 

SHUNT

 

 

 

 

 

 

BRUSHES &

COMMUTATOR

 

FIELD

 

SWITCH

 

ENGINE

MECHANICAL

GENERATOR

ARMATURE

EXCITER

115 VDC

 

 

 

 

 

 

 

 

DC

 

 

ENGINE

 

COUPLING

ARMATURE

 

 

SHAFT

ARMATURE

RECEPTACLE

IGNITION

IGNITION

 

 

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SERIES

 

 

 

 

 

INTERPOLE

 

 

FIELD

 

 

 

 

 

 

 

 

 

 

 

 

 

COILS

 

 

 

 

 

 

STARTER

 

 

 

 

 

 

 

 

 

MOTOR

 

 

FIELD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHUNT

 

 

 

 

 

 

 

 

 

WINDINGS

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GENERATOR

 

 

 

 

 

 

 

 

 

FIELD CONTROL

 

POSITIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

TERMINAL

FIGURE E.1 – CLASSIC I BLOCK LOGIC DIAGRAM

CLASSIC I

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Page 38 Page 40
Contents Classic I TM California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Classic InstallationSafety Precautions Location and VentilationStoring PRE-OPERATION Engine Service Trailers Cooling SystemMuffler Exhaust Spark ArresterFigure A.1 Ground Stud Location Machine GroundingCable size for combined length Auxiliary Power Receptacle PLUGS, and HAND-HELD EquipmentElectrical Output Connections Welding Cable ConnectionsClassic Table of Contents Operation Section Safety Instructions OperationOperating Instructions Generator Operational Features and ControlsRecommended Applications WelderWELDER/GENERATOR Controls Controls and SettingsFigure B.2 Current Controls Control of Welding CurrentReturn Section TOC Gasoline Engine ControlsEngine Operation Before Starting the EngineStarting the Engine Stopping the Engine Cold Weather StartingBREAK-IN Period After you finish welding Welding OperationTable B.1 Range Settings for Wire SIZE/SPEED Auxiliary PowerTable of Contents Accessories Semiautomatic Welding Accessories OPTIONS/ACCESSORIESClassic I Across the ARC with Connection of Lincoln Electric Wire FeedersWire Feed Module see Figure C.1 Connection of the LN-25 toClassic Table of Contents Maintenance Engine Maintenance Safety Precautions Routine and Periodic MaintenanceFigure D.1 OIL Drain and Refill MAX MIN Figure D.2A Engine Coolant Drain Plug Tool. See Figure D.4 After cleaning or when installing a new spark plugGap Specifications 0.032 inch .8 mm Set the terminal gap with a feeler gauge or gappingClassic I charging system is Negative Battery MaintenanceReturn to Section Return to Section TOC WELDER/GENERATOR MaintenanceIdler Maintenance Figure D.5 Major Component Locations Classic Table of Contents Theory of Operation Section BATTERY, STARTER, Engine Alternator and OIL Switch Circuit Theory of OperationGeneral Description ENGINE, Main Generator Armature and Frame and DC Exciter Excitation FlashingMain SHUNT, Interpole and Series Coils Fine Current Adjustment Current Range SelectorEngine Idler Circuit DC Generator Machines Return to Section TOC Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board can be damaged by static electricity PC Board Troubleshooting ProceduresTroubleshooting Guide Observe Safety GuidelinesDetailed in the beginning of this manual Shunt Field Winding Test Main Generator Throttle Adjustment Test Output Problems Function Problems Troubleshooting & Repair Engine Problems Welding Problems DC Exciter Test Test DescriptionMaterials Needed DC Exciter Test Test ProcedureFigure F.2 Exciter Cover Removal Shunt Coil and Series Coil Resistance Tests Small Flex Lead SolidIdler Solenoid Test Troubleshooting & Repair Main Generator Shunt Field Winding Test Main Generator Shunt Field Winding Test Figure F.6 Plug P10 PIN Assignments TAB Engine Throttle Adjustment Test Strobe Tach Method Engine Throttle Adjustment TestAdjust High Idle Engine Throttle Adjustment TestAdjust Low Idle Description Flashing the FieldsFlashing the Fields ProcedureFigure F.11 Brush HOLDER/BATTERY Jumper Connections Scope Settings Normal Open Circuit Voltage Waveform 115VDC SupplyHigh Idle no Load Fine Current Control Rheostat AT Maximum Normal Open Circuit DC Weld Voltage Waveform Typical DC Weld Voltage Waveform Machine Loaded Selector Switch AT MaximumDC Exciter Armature and Field Coils Removal and Replacement DC Exciter Armature Removal Procedure ReassemblyDC Exciter Armature and Field Coils Perform the DC Exciter Armature Removal Procedure Field Coils Removal ProcedureMain Generator Frame Removal and Replacement Replacement Bolt / NUT Main Generator Frame RemovalPerform the DC Exciter Armature Removal Lead Figure F.16 Selector Switch Lead Removal TerminalFigure F.18 Choke Control Cable Removal Loosen Here Main Generator Frame Removal Figure F.20 Front Panel Fastener Removal Troubleshooting & Repair Remove Mounting NUTS, Washers Bolts FeetPerform the DC Exciter Armature Reassembly Procedure Main Generator Armature Removal and Replacement Armature is now free to be removed from the engine Main Generator Armature RemovalWelder DC Output DC Auxiliary Power Receptacle OutputRetest After Repair Engine OutputElectrical Diagrams Section Wiring Diagram Classic Electrical DiagramsWiring Diagram Wire Feed Module Wire Feed Module Wiring Diagram16990 M Schematic Idler PC BoardIdler PC Board Assembly Idler PC Board
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