Lincoln Electric SVM134-A service manual ENGINE, Main Generator Armature and Frame and DC Exciter

Page 41

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E-3

E-3

THEORY OF OPERATION

FIGURE E.3 – ENGINE, MAIN GENERATOR ARMATURE AND FRAME AND DC EXCITER

 

 

 

 

 

 

 

SELECTOR

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

REED

 

 

 

IDLER

 

 

 

 

 

RELAY

NEGATIVE

 

 

BOARD

 

 

 

 

 

CR2

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

ENGINE

OIL

 

 

 

 

 

 

 

 

HOUR

PRESSURE

 

 

 

 

 

 

 

 

METER

LIGHT

 

 

 

 

 

 

 

 

 

 

IDLER

 

 

 

 

 

 

 

 

SOLENOID

 

 

 

 

 

 

 

 

OIL

 

 

GENERATOR

 

 

 

 

PRESSURE

 

 

 

FRAME

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

SERIES

 

 

 

RESIDUAL

 

 

 

 

 

COILS

 

 

 

 

 

 

 

 

 

 

 

MAGNETISM

 

 

FUEL

 

 

 

 

 

 

 

 

 

SHUTDOWN

 

 

 

 

 

 

SHUNT

 

 

 

 

 

 

BRUSHES &

COMMUTATOR

 

FIELD

 

SWITCH

 

ENGINE

MECHANICAL

GENERATOR

ARMATURE

EXCITER

115 VDC

 

 

 

 

 

 

 

 

DC

 

 

ENGINE

 

COUPLING

ARMATURE

 

 

SHAFT

ARMATURE

RECEPTACLE

IGNITION

IGNITION

 

 

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SERIES

 

 

 

 

 

INTERPOLE

 

 

FIELD

 

 

 

 

 

 

 

 

 

 

 

 

 

COILS

 

 

 

 

 

 

STARTER

 

 

 

 

 

 

 

 

 

MOTOR

 

 

FIELD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHUNT

 

 

 

 

 

 

 

 

 

WINDINGS

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GENERATOR

 

 

 

 

 

 

 

 

 

FIELD CONTROL

 

POSITIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

TERMINAL

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ENGINE, MAIN GENERATOR ARMATURE AND FRAME AND DC EXCITER

EXCITATION (FLASHING)

The main generator armature and the exciter arma- ture are mechanically coupled to the engine. When the engine is started and running, the residual mag- netism that is stored in the exciter pole pieces is induced upon the exciter armature. This causes the exciter to "build-up" and produce a DC output volt- age. This DC voltage is applied, via the field rheostat control, to the main generator shunt field coils. The exciter output is also connected to the 115VDC recep- tacle.

MAIN SHUNT, INTERPOLE AND SERIES COILS

The generator armature rotates within the magnetic field created by the shunt field windings. A DC voltage is induced in the armature and is transferred, through the armature commutator and brushes, to the series and interpole coils. The interpole coils, which are con- nected in series with the positive output terminal, are located so as to counteract any magnetic influences that could cause mechanical distortion in the rotating armature. The series coils are designed to oppose or "buck" the DC voltage that is generated in the arma- ture.

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NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

CLASSIC I

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Contents Classic I TM California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Classic InstallationStoring Safety PrecautionsLocation and Ventilation PRE-OPERATION Engine Service Muffler Cooling SystemExhaust Spark Arrester TrailersFigure A.1 Ground Stud Location Machine GroundingElectrical Output Connections Auxiliary Power Receptacle PLUGS, and HAND-HELD EquipmentWelding Cable Connections Cable size for combined lengthClassic Table of Contents Operation Section Operating Instructions Safety InstructionsOperation Recommended Applications Operational Features and ControlsWelder GeneratorWELDER/GENERATOR Controls Controls and SettingsFigure B.2 Current Controls Control of Welding CurrentReturn Section TOC Gasoline Engine ControlsStarting the Engine Engine OperationBefore Starting the Engine BREAK-IN Period Stopping the EngineCold Weather Starting After you finish welding Welding OperationTable B.1 Range Settings for Wire SIZE/SPEED Auxiliary PowerTable of Contents Accessories Semiautomatic Welding Accessories OPTIONS/ACCESSORIESWire Feed Module see Figure C.1 Connection of Lincoln Electric Wire FeedersConnection of the LN-25 to Classic I Across the ARC withClassic Table of Contents Maintenance Engine Maintenance Safety Precautions Routine and Periodic MaintenanceFigure D.1 OIL Drain and Refill MAX MIN Figure D.2A Engine Coolant Drain Plug Gap Specifications 0.032 inch .8 mm After cleaning or when installing a new spark plugSet the terminal gap with a feeler gauge or gapping Tool. See Figure D.4Classic I charging system is Negative Battery MaintenanceReturn to Section Return to Section TOC WELDER/GENERATOR MaintenanceIdler Maintenance Figure D.5 Major Component Locations Classic Table of Contents Theory of Operation Section General Description BATTERY, STARTER, Engine Alternator and OIL Switch CircuitTheory of Operation Main SHUNT, Interpole and Series Coils ENGINE, Main Generator Armature and Frame and DC ExciterExcitation Flashing Engine Idler Circuit Fine Current AdjustmentCurrent Range Selector DC Generator Machines Return to Section TOC Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board can be damaged by static electricity PC Board Troubleshooting ProceduresDetailed in the beginning of this manual Troubleshooting GuideObserve Safety Guidelines Shunt Field Winding Test Main Generator Throttle Adjustment Test Output Problems Function Problems Troubleshooting & Repair Engine Problems Welding Problems Materials Needed DC Exciter TestTest Description DC Exciter Test Test ProcedureFigure F.2 Exciter Cover Removal Shunt Coil and Series Coil Resistance Tests Small Flex Lead SolidIdler Solenoid Test Troubleshooting & Repair Main Generator Shunt Field Winding Test Main Generator Shunt Field Winding Test Figure F.6 Plug P10 PIN Assignments TAB Engine Throttle Adjustment Test Strobe Tach Method Engine Throttle Adjustment TestAdjust High Idle Engine Throttle Adjustment TestAdjust Low Idle Description Flashing the FieldsFlashing the Fields ProcedureFigure F.11 Brush HOLDER/BATTERY Jumper Connections High Idle no Load Fine Current Control Rheostat AT Maximum Scope SettingsNormal Open Circuit Voltage Waveform 115VDC Supply Normal Open Circuit DC Weld Voltage Waveform Typical DC Weld Voltage Waveform Machine Loaded Selector Switch AT MaximumDC Exciter Armature and Field Coils Removal and Replacement DC Exciter Armature and Field Coils DC Exciter Armature Removal ProcedureReassembly Perform the DC Exciter Armature Removal Procedure Field Coils Removal ProcedureMain Generator Frame Removal and Replacement Replacement Bolt / NUT Main Generator Frame RemovalPerform the DC Exciter Armature Removal Lead Figure F.16 Selector Switch Lead Removal TerminalFigure F.18 Choke Control Cable Removal Loosen Here Main Generator Frame Removal Figure F.20 Front Panel Fastener Removal Troubleshooting & Repair Remove Mounting NUTS, Washers Bolts FeetPerform the DC Exciter Armature Reassembly Procedure Main Generator Armature Removal and Replacement Armature is now free to be removed from the engine Main Generator Armature RemovalRetest After Repair DC Auxiliary Power Receptacle OutputEngine Output Welder DC OutputElectrical Diagrams Section Wiring Diagram Classic Electrical DiagramsWiring Diagram Wire Feed Module Wire Feed Module Wiring Diagram16990 M Schematic Idler PC BoardIdler PC Board Assembly Idler PC Board