Lincoln Electric LN-9 GMA, LN-9F GMA General Description, Recommended Processes and Equipment

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OPERATION

GENERAL DESCRIPTION

The LN-9 GMA 2-Roll and 4-Roll semiautomatic wire feeder models feature the precise "set and forget" dig- ital procedure control and the other welding and oper- ator features pioneered by the original LN-9 models. In addition, the LN-9 GMA models also have the fol- lowing advantages for small wire gas metal arc weld- ing with solid or flux cored Outershield® electrodes:

High speed wire drive with a high torque permanent magnet motor and tool-less "quickrelease" idle roll pressure arms, guide tubes and gun cable fastening.

Factory installed gas solenoid valve with gas inlet and outlet fittings.

Adjustable preflow, postflow and burnback timers. Purge and cold inch switch functions are available.

For 4-Roll models, a design which provides the addi- tional feeding force. This is required when using gun cables over 15 ft. long or when wire is being pulled long distances (for example, bulk packages). Because the 4-Roll feeder has twice the contact sur- face, it can also help when feeding softer wires. It delivers the same or more feeding force as the 2-Roll with less overall wire deformation. Wire size range, speed and features are the same as other LN-9 GMA models.

RECOMMENDED PROCESSES AND EQUIPMENT

The LN-9 GMA is available in four models:

K424 LN-9 GMA 2-ROLL AND K568-1 LN-9 GMA 4-ROLL

Wire feed unit and all controls completely enclosed in a single portable enclosure. See Figure B-1.

K436 LN-9F GMA 2-ROLL AND K583-1 LN-9F GMA 4-ROLL

Separate wire feed unit and control box with 16 ft cable assembly for boom or fixture mounting. See Figure B.2.

FIGURE b.2 – bASIC LN-9F GMA HOOKUP

When combined with the broad selection of quality welding equipment and accessories, the LN-9 GMA provides a versatile precision welding system to meet the specific needs of gas metal arc and Innershield®or submerged arc welding processes. The capabilities of the LN-9 GMA 2-Roll and 4-Roll are:

Rated wire size range:

.023 through 1/16 solid wire electrode.

.045 through 5/64 Outershield® cored electrode.

.062 through 5/64 lnnershield® cored electrode.

Rated wire speed range:

80 through 980 inches per minute.

FIGURE b.1 – bASIC LN-9 GMA HOOKUP

(2.03 through 24.9 meters per minute).

K196-XXX,

LN-9 GMA and LN-9F GMA Wire Feeder

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Contents Safety Depends on You LN-9 GMA and LN-9F GMA Wire FeederSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents TAbLE OF CONTENTS cont’d Section E ViiiSection F P127, P125, P107 & P289 SeriesLN-9 GMA and LN-9F GMA Wire Feeder Technical SpecificationsWidth Height Attaching the Wire Reel Stand Installing the LN-9 GMA Roll and 4-ROLL ModelsMounting the Wire Feed Unit Mounting the UnitElectrical Connections LN-9 GMA and LN-9F GMA Power Input CAbLE ASSEMbLYRouting the Electrode Figure A.3 LN-9F GMA Control bOX Figure A.2 Strain Relief ClampInstallation Can kill Figure A.5 Connection of LN-9 GMA to DC-600 Power Sources Figure A.6 Connection of LN-9 GMA to DC-1000 Power Sources 75 76 77 Installation Figure A.9 Connection of LN-9 GMA to V300 Power Sources Direct Work Lead Connection Machine Grounding For GMA GUN CAbLES Connecting the GUN CAbLE to the Wire FeederCylinder may explode if damaged Hooking UP GMA Shielding GASOperating Instructions Safety PrecautionsRecommended Processes and Equipment General DescriptionK424 LN-9 GMA 2-ROLL and K568-1 LN-9 GMA 4-ROLL K436 LN-9F GMA 2-ROLL and K583-1 LN-9F GMA 4-ROLLDC Constant Voltage Power Sources Controls and Settings Operation Operation Circuit Protection and Automatic Shutdown Power Supply FuseAvoiding Grounding Lead Protector GLP Shutdown Circuit bREAKERAutomatic Shutdown Changing Drive Rolls for 2-ROLL Wire Feeders Drive Roll InstallationGuide Tube Detail Changing Drive Rolls for 4-ROLL Wire Feeders Large Figure b.7a Threaded Locking Collar Wire LoadingFeeding Electrode and bRAKE Adjustment Loading a 50-60 Lb .7-27.2 KG. Coil Using K1504-1 Coil ReelLoading a 50 or 60 Lb. Coil ADJUSTAbLE Wire Reel bRAKEInnershield Coils K378 Reel Mounting Stand Loading and Feeding 13-14 LbRoll Wire Feeders Idle Roll Pressure SettingFor TWO-ROLL Feeders Pressure Adjustment Knob Adjust the LN-9 GMA Controls Adjust the Power SourcePulse Power 500, DC650 PRO CV-400, CV-500-I DC-250, DC-400, or DC-600RUN-IN Feature Starting CharacteristicsVoltage Control Response Select AccelerationSecurity of Weld Procedure Settings Procedure AT END of CoilMaking a Weld Power Input CAbLE ASSEMbLIES K196, K595, K596 Optional Equipment and AccessoriesWire Reel Stands and Mountings Auxiliary Equipment ContactsWire Reel Door KIT Attaching the Wire Reel StandsSpindle for READI-REELS and 2 I.D. Spools K162-H READI-REEL AdaptersUniversal Wire Reel Stand K1524-1 BURNbACK Timer KIT K419 Wire Feeder AccessoriesDual Process KIT K317 For Wire Feeders GMA Timer KIT K418Dual Procedure KIT K319 Pulse Power Filter Conversion KIT K442-1Undercarriage K163 Swivel Platform K178-1Continuous Flux Feed Tank K320 K320 Flux Tank LoadingK58 Magnetic Separator Kit Roll Solid Steel Electrode TAbLE C.2 Drive Roll and Guide TUbE KitsCored Electrode Aluminum ElectrodePeriodic Maintenance Routine MaintenanceCoils with 1 Spindle AdapterFigure D.1 Speed Sensor Module Location Proper Speed Sensor Module MountingFigure D.2 Switch Requirements Figure D.2 LN-9 GMA ConnectorsTROUbLESHOOTING Wire Feeding PRObLEMS TROUbLESHOOTING GuideGun trigger will not feed wire. Digital meter is not lit Grounding Lead Protector Shutdown in the Operation section TROUbLESHOOTING Welding PRObLEMS Starting Characteristics Wire LN-9 GMA WIRINGLN-9F GMA LN-9 GMA Dimension Print LN-9F GMA Dimension Print 1 Wire Drive Unit Control bOX LN-9F Dimension Print 2Page Precaucion Keep your head out of fumes LN-9 GMA Wire Feeder