Lincoln Electric LN-9F GMA, LN-9 GMA manual Wire Loading, Figure b.7a Threaded Locking Collar

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b-13

b-13

OPERATION

WIRE LOADING

Loading a 22 to 30 Lb. (10 to 14 kg) Readi-Reel Package Using the Molded Plastic K363-P Readi-Reel Adapter:

The Spindle should be located in the LOWER mounting hole.

1)Depress the Release Bar on the Retaining Collar and remove it from the spindle. NOTE: Earlier spindles used a threaded collar. See Figure B.7a or B.7b.

2)Place the Adapter on the spindle.

3)Re-install the Retaining Collar. Make sure that the Release Bar “pops up” and that the collar retainers fully engage the retaining groove on the spindle.

4)Rotate the spindle and adapter so the retaining spring is at the 12 o'clock position.

5)Position the Readi-Reel so that it will rotate in a direction when feeding so as to be de-reeled from the bottom of the coil.

6)Set one of the Readi-Reel inside cage wires on the slot in the retaining spring tab.

7)Lower the Readi-Reel to depress the retaining spring and align the other inside cage wires with the grooves in the molded adapter.

8)Slide the cage all the way onto the adapter until the retaining spring "pops up" fully.

WARNING

Check to be sure the Retaining Spring has fully returned to the locking position and has SECURELY locked the Readi-Reel Cage in place. Retaining Spring must rest on the cage, not the welding electrode.

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9)To remove Readi-Reel from Adapter, depress retaining spring tab with thumb while pulling the Readi-Reel cage from the molded adapter with both hands. Do not remove adapter from spindle.

FIGURE b.7a (Threaded Locking Collar)

2 IN. O.D. SPINDLE

ADAPTER

RETAINING SPRING

BRAKE

HOLDING

PIN

GROOVES

READI-REEL

INSIDE CAGE WIRES

THREADED

 

LOCKING

 

COLLAR

FIGURE b.7b (Retaining Collar)

LN-9 GMA and LN-9F GMA Wire Feeder

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Contents LN-9 GMA and LN-9F GMA Wire Feeder Safety Depends on YouSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Thank You TAbLE of Contents TAbLE OF CONTENTS cont’d Viii Section ESection F P127, P125, P107 & P289 SeriesTechnical Specifications LN-9 GMA and LN-9F GMA Wire FeederWidth Height Installing the LN-9 GMA Roll and 4-ROLL Models Attaching the Wire Reel StandMounting the Wire Feed Unit Mounting the UnitPower Input CAbLE ASSEMbLY Electrical Connections LN-9 GMA and LN-9F GMARouting the Electrode Figure A.2 Strain Relief Clamp Figure A.3 LN-9F GMA Control bOXInstallation Can kill Figure A.5 Connection of LN-9 GMA to DC-600 Power Sources Figure A.6 Connection of LN-9 GMA to DC-1000 Power Sources 75 76 77 Installation Figure A.9 Connection of LN-9 GMA to V300 Power Sources Machine Grounding Direct Work Lead ConnectionConnecting the GUN CAbLE to the Wire Feeder For GMA GUN CAbLESHooking UP GMA Shielding GAS Cylinder may explode if damagedSafety Precautions Operating InstructionsGeneral Description Recommended Processes and EquipmentK424 LN-9 GMA 2-ROLL and K568-1 LN-9 GMA 4-ROLL K436 LN-9F GMA 2-ROLL and K583-1 LN-9F GMA 4-ROLLDC Constant Voltage Power Sources Controls and Settings Operation Operation Power Supply Fuse Circuit Protection and Automatic ShutdownAvoiding Grounding Lead Protector GLP Shutdown Circuit bREAKERAutomatic Shutdown Drive Roll Installation Changing Drive Rolls for 2-ROLL Wire Feeders Guide Tube Detail Changing Drive Rolls for 4-ROLL Wire Feeders Large Wire Loading Figure b.7a Threaded Locking CollarLoading a 50-60 Lb .7-27.2 KG. Coil Using K1504-1 Coil Reel Feeding Electrode and bRAKE AdjustmentADJUSTAbLE Wire Reel bRAKE Loading a 50 or 60 Lb. CoilLoading and Feeding 13-14 Lb Innershield Coils K378 Reel Mounting StandIdle Roll Pressure Setting Roll Wire FeedersFor TWO-ROLL Feeders Pressure Adjustment Knob Adjust the Power Source Adjust the LN-9 GMA ControlsPulse Power 500, DC650 PRO CV-400, CV-500-I DC-250, DC-400, or DC-600Starting Characteristics RUN-IN FeatureVoltage Control Response Select AccelerationProcedure AT END of Coil Security of Weld Procedure SettingsMaking a Weld Optional Equipment and Accessories Power Input CAbLE ASSEMbLIES K196, K595, K596Wire Reel Stands and Mountings Auxiliary Equipment ContactsAttaching the Wire Reel Stands Wire Reel Door KITSpindle for READI-REELS and 2 I.D. Spools K162-H READI-REEL AdaptersUniversal Wire Reel Stand K1524-1 Wire Feeder Accessories BURNbACK Timer KIT K419GMA Timer KIT K418 Dual Process KIT K317 For Wire FeedersDual Procedure KIT K319 Pulse Power Filter Conversion KIT K442-1Swivel Platform K178-1 Undercarriage K163Continuous Flux Feed Tank K320 K320 Flux Tank LoadingK58 Magnetic Separator TAbLE C.2 Drive Roll and Guide TUbE Kits Kit Roll Solid Steel ElectrodeCored Electrode Aluminum ElectrodeRoutine Maintenance Periodic MaintenanceCoils with 1 Spindle AdapterProper Speed Sensor Module Mounting Figure D.1 Speed Sensor Module LocationFigure D.2 LN-9 GMA Connectors Figure D.2 Switch RequirementsTROUbLESHOOTING TROUbLESHOOTING Guide Wire Feeding PRObLEMSGun trigger will not feed wire. Digital meter is not lit Grounding Lead Protector Shutdown in the Operation section TROUbLESHOOTING Welding PRObLEMS Starting Characteristics LN-9 GMA WIRING WireLN-9F GMA LN-9 GMA Dimension Print LN-9F GMA Dimension Print 1 Wire Drive Unit LN-9F Dimension Print 2 Control bOXPage Precaucion LN-9 GMA Wire Feeder Keep your head out of fumes