Lincoln Electric LN-9F GMA, LN-9 GMA GMA Timer KIT K418, Dual Process KIT K317 For Wire Feeders

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C-5

C-5

ACCESSORIES

GMA TIMER KIT (K418)

Provides the following functions:

1.Preflow Control - Provides flow of shielding gas to the work before the arc is established. The sole- noid valve is energized immediately when the gun trigger is closed but the time delay before the wire feeder is energized is adjustable from 0 to 1.5 seconds.

2.Postflow Control - Provides flow of shielding gas to the work after welding is stopped. Delay of the shut off of the solenoid valve after the gun trigger is released is adjustable from 0.5 to 4.5 seconds.

3.Burnback Control - Provides a precise time delay that allows the wire to be burned off at the end of the weld. The delay is adjustable for optimum burnback depending on wire size, processes, pro- cedure, etc.

4.Purge - Cold Inch Switch - One momentary posi- tion energizes the gas solenoid valve but not the wire feeder or power source. The other momen- tary position energizes the wire feeder but not the power source or solenoid valve. For GMA models only.

Install the kit according to the M15059 instructions included with the kit.

DUAL PROCESS KIT (K317) - For Wire Feeders

Using Same Polarity

This kit permits the connection of two wire feeders to a single power source. Both feeders must weld with the same electrode polarity. When the trigger of the desired wire feeder is pressed, the power source out- put control leads (#75, #76 and #77) will be connected to that feeder, and the procedure as set on its controls will be provided. The other connected wire feeder will not be feeding wire, but its electrode circuit will be elec- trically hot. The kit mounts at the power source and is connected to the power source terminal strip with the supplied leads. Standard K196 input cable assemblies are used to connect each wire feeder to the dual process control circuit while the electrode lead con- nects to the power source.

Install the kit according to instructions included.

DUAL PROCESS KIT (K318) - With Electrode

Polarity Change Capability

Functions essentially the same as the K317 except that the kit includes two contactors to provide different polarities on the two wire feeders. When connected in this manner and one trigger is pressed, the other elec-

trode will be "cold" to ground but "hot" to the other elec- trode. This kit can also be connected to provide the same polarities on each feeder, but the electrode circuit of the one not being used will be cold to work and to the other electrode.

Install the kit according to instructions included.

NOTE: The K317 and K318 Dual Process Kits also include mode change capability, but only when using the DC-600 power source. This feature permits one feeder to weld in CV Innershield mode and the other feeder to weld in CV Submerged Arc mode, as well as both in the same mode.

When using the Pulse Power 500 power source, the K317 or K318 Dual Process Kits can be used only if the procedures are close enough to use the same mode setting. The K317 or K318 cannot switch modes on the Pulse Power 500. An LN-9 GMA may not be used with an LN-7 or LN-8, although two LN-9 GMAs may be used together.

DUAL PROCEDURE KIT (K319)

With the use of this kit, one of two different settings of wire feed speed and voltage can be selected by a tog- gle switch mounted on the gun handle. The kit consists of a control panel which mounts over the standard LN- 9 GMA control rheostats. This control panel has four rheostats, a transfer relay and a polarized connector. During installation, the standard security door is mount- ed over the new panel and functions in the same man- ner. All electrical connections are with plugs to speed and simplify the assembly. A 15-foot control cable with a polarized connector on one end for plugging into the new control panel is provided. On the other end of the control cable is a small selector toggle switch and a mounting bracket.

A K302 Extension Control Cable is required when using the K319 with any LN-9F model.

Install the kit according to instructions included.

PULSE POWER FILTER CONVERSION KIT (K442-1)

Required for any LN-9 GMA to be used with a Pulse Power 500, DC650 Pro, or Invertec V300 power source. Includes a Filter Board and connection har- ness, easily installed in the control section and plugged into the Voltage Board. The plug must be disconnect- ed for use with other standard power sources.

Install the kit according to instructions included.

LN-9 GMA and LN-9F GMA Wire Feeder

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Contents LN-9 GMA and LN-9F GMA Wire Feeder Safety Depends on YouSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Thank You TAbLE of Contents TAbLE OF CONTENTS cont’d Viii Section ESection F P127, P125, P107 & P289 SeriesTechnical Specifications LN-9 GMA and LN-9F GMA Wire FeederWidth Height Installing the LN-9 GMA Roll and 4-ROLL Models Attaching the Wire Reel StandMounting the Wire Feed Unit Mounting the UnitPower Input CAbLE ASSEMbLY Electrical Connections LN-9 GMA and LN-9F GMARouting the Electrode Figure A.2 Strain Relief Clamp Figure A.3 LN-9F GMA Control bOXInstallation Can kill Figure A.5 Connection of LN-9 GMA to DC-600 Power Sources Figure A.6 Connection of LN-9 GMA to DC-1000 Power Sources 75 76 77 Installation Figure A.9 Connection of LN-9 GMA to V300 Power Sources Machine Grounding Direct Work Lead ConnectionConnecting the GUN CAbLE to the Wire Feeder For GMA GUN CAbLESHooking UP GMA Shielding GAS Cylinder may explode if damagedSafety Precautions Operating InstructionsGeneral Description Recommended Processes and EquipmentK424 LN-9 GMA 2-ROLL and K568-1 LN-9 GMA 4-ROLL K436 LN-9F GMA 2-ROLL and K583-1 LN-9F GMA 4-ROLLDC Constant Voltage Power Sources Controls and Settings Operation Operation Power Supply Fuse Circuit Protection and Automatic ShutdownAvoiding Grounding Lead Protector GLP Shutdown Circuit bREAKERAutomatic Shutdown Drive Roll Installation Changing Drive Rolls for 2-ROLL Wire FeedersGuide Tube Detail Changing Drive Rolls for 4-ROLL Wire Feeders Large Wire Loading Figure b.7a Threaded Locking CollarLoading a 50-60 Lb .7-27.2 KG. Coil Using K1504-1 Coil Reel Feeding Electrode and bRAKE AdjustmentADJUSTAbLE Wire Reel bRAKE Loading a 50 or 60 Lb. CoilLoading and Feeding 13-14 Lb Innershield Coils K378 Reel Mounting StandIdle Roll Pressure Setting Roll Wire FeedersFor TWO-ROLL Feeders Pressure Adjustment Knob Adjust the Power Source Adjust the LN-9 GMA ControlsPulse Power 500, DC650 PRO CV-400, CV-500-I DC-250, DC-400, or DC-600Starting Characteristics RUN-IN FeatureVoltage Control Response Select AccelerationProcedure AT END of Coil Security of Weld Procedure SettingsMaking a Weld Optional Equipment and Accessories Power Input CAbLE ASSEMbLIES K196, K595, K596Wire Reel Stands and Mountings Auxiliary Equipment ContactsAttaching the Wire Reel Stands Wire Reel Door KITSpindle for READI-REELS and 2 I.D. Spools K162-H READI-REEL AdaptersUniversal Wire Reel Stand K1524-1 Wire Feeder Accessories BURNbACK Timer KIT K419GMA Timer KIT K418 Dual Process KIT K317 For Wire FeedersDual Procedure KIT K319 Pulse Power Filter Conversion KIT K442-1Swivel Platform K178-1 Undercarriage K163Continuous Flux Feed Tank K320 K320 Flux Tank LoadingK58 Magnetic Separator TAbLE C.2 Drive Roll and Guide TUbE Kits Kit Roll Solid Steel ElectrodeCored Electrode Aluminum ElectrodeRoutine Maintenance Periodic MaintenanceCoils with 1 Spindle AdapterProper Speed Sensor Module Mounting Figure D.1 Speed Sensor Module LocationFigure D.2 LN-9 GMA Connectors Figure D.2 Switch RequirementsTROUbLESHOOTING TROUbLESHOOTING Guide Wire Feeding PRObLEMSGun trigger will not feed wire. Digital meter is not lit Grounding Lead Protector Shutdown in the Operation section TROUbLESHOOTING Welding PRObLEMS Starting Characteristics LN-9 GMA WIRING WireLN-9F GMA LN-9 GMA Dimension Print LN-9F GMA Dimension Print 1 Wire Drive Unit LN-9F Dimension Print 2 Control bOXPage Precaucion LN-9 GMA Wire Feeder Keep your head out of fumes
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