Lincoln Electric LN-9 GMA, LN-9F GMA manual Installation

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INSTALLATION

FIGURE A.8 – CONNECTION OF LN-9 GMA TO IDEALARC R3S-400, R3S-600, R3S-800 POWER SOURCES

ELECTRIC SHOCK

can kill.

WARNING

•Turn off input power to the welding power source using the disconnect switch at the fuse box before connect- ing the wire feeder

•Only qualified persons should install, use or service this machine.

Above diagram shows electrode connected positive. To change polarity, turn power off, reverse the electrode and work leads at the power source and reverse the “control switch” at the power source, and the “polarity switch” on the LN-9 GMA.

Connect the control cable ground lead to the frame terminal marked	near the power source terminal strip or to an unpainted frame
screw. The power source must be grounded properly.

N.A. On earlier R3S-400, -600 & 800 machines, #67 & #1 terminals were also on the terminal strip.

N.B. Welding cables must be of proper capacity for the current and duty cycle of immediate and future applications.

N.C. Extend lead #21 using 14 AWG or larger insulated wire physically suitable for the installation. An S16586-[ ] remote voltage sens- ing work lead is available for this purpose. Connect it directly to the work piece keeping it electrically separate from the welding work lead circuit and connection. For convenience, this extended #21 lead should be taped to the welding work lead. (This extended #21 lead connection replaces the need to employ the remote work lead accessory on LN-9’s which have a direct work lead jack.)

N.E. Upper terminal strip (#75, #76 & #77) may not appear on older R3S machines, and therefore is not compatible for use since there will be no adjustment of voltage by the LN-9 GMA.

N.F. The LN-9 GMA voltage control jumpers must be connected as follows:

White jumper on voltage board;

To pin “F” for open arc process or

To pin “S” for submerged arc process.

Blue jumper on voltage board (later units only), or on start board (earlier units), to pin “A”.

LN-9 GMA and LN-9F GMA Wire Feeder

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Contents Safety Depends on You LN-9 GMA and LN-9F GMA Wire FeederSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents TAbLE OF CONTENTS cont’d P127, P125, P107 & P289 Series ViiiSection E Section FLN-9 GMA and LN-9F GMA Wire Feeder Technical SpecificationsWidth Height Mounting the Unit Installing the LN-9 GMA Roll and 4-ROLL ModelsAttaching the Wire Reel Stand Mounting the Wire Feed UnitElectrical Connections LN-9 GMA and LN-9F GMA Power Input CAbLE ASSEMbLYRouting the Electrode Figure A.3 LN-9F GMA Control bOX Figure A.2 Strain Relief ClampInstallation Can kill Figure A.5 Connection of LN-9 GMA to DC-600 Power Sources Figure A.6 Connection of LN-9 GMA to DC-1000 Power Sources 75 76 77 Installation Figure A.9 Connection of LN-9 GMA to V300 Power Sources Direct Work Lead Connection Machine GroundingFor GMA GUN CAbLES Connecting the GUN CAbLE to the Wire FeederCylinder may explode if damaged Hooking UP GMA Shielding GASOperating Instructions Safety PrecautionsK436 LN-9F GMA 2-ROLL and K583-1 LN-9F GMA 4-ROLL General DescriptionRecommended Processes and Equipment K424 LN-9 GMA 2-ROLL and K568-1 LN-9 GMA 4-ROLLDC Constant Voltage Power Sources Controls and Settings Operation Operation Circuit bREAKER Power Supply FuseCircuit Protection and Automatic Shutdown Avoiding Grounding Lead Protector GLP ShutdownAutomatic Shutdown Changing Drive Rolls for 2-ROLL Wire Feeders Drive Roll InstallationGuide Tube Detail Changing Drive Rolls for 4-ROLL Wire Feeders Large Figure b.7a Threaded Locking Collar Wire LoadingFeeding Electrode and bRAKE Adjustment Loading a 50-60 Lb .7-27.2 KG. Coil Using K1504-1 Coil ReelLoading a 50 or 60 Lb. Coil ADJUSTAbLE Wire Reel bRAKEInnershield Coils K378 Reel Mounting Stand Loading and Feeding 13-14 LbRoll Wire Feeders Idle Roll Pressure SettingFor TWO-ROLL Feeders Pressure Adjustment Knob DC-250, DC-400, or DC-600 Adjust the Power SourceAdjust the LN-9 GMA Controls Pulse Power 500, DC650 PRO CV-400, CV-500-ISelect Acceleration Starting CharacteristicsRUN-IN Feature Voltage Control ResponseSecurity of Weld Procedure Settings Procedure AT END of CoilMaking a Weld Auxiliary Equipment Contacts Optional Equipment and AccessoriesPower Input CAbLE ASSEMbLIES K196, K595, K596 Wire Reel Stands and MountingsREADI-REEL Adapters Attaching the Wire Reel StandsWire Reel Door KIT Spindle for READI-REELS and 2 I.D. Spools K162-HUniversal Wire Reel Stand K1524-1 BURNbACK Timer KIT K419 Wire Feeder AccessoriesPulse Power Filter Conversion KIT K442-1 GMA Timer KIT K418Dual Process KIT K317 For Wire Feeders Dual Procedure KIT K319K320 Flux Tank Loading Swivel Platform K178-1Undercarriage K163 Continuous Flux Feed Tank K320K58 Magnetic Separator Aluminum Electrode TAbLE C.2 Drive Roll and Guide TUbE KitsKit Roll Solid Steel Electrode Cored ElectrodeAdapter Routine MaintenancePeriodic Maintenance Coils with 1 SpindleFigure D.1 Speed Sensor Module Location Proper Speed Sensor Module MountingFigure D.2 Switch Requirements Figure D.2 LN-9 GMA ConnectorsTROUbLESHOOTING Wire Feeding PRObLEMS TROUbLESHOOTING GuideGun trigger will not feed wire. Digital meter is not lit Grounding Lead Protector Shutdown in the Operation section TROUbLESHOOTING Welding PRObLEMS Starting Characteristics Wire LN-9 GMA WIRINGLN-9F GMA LN-9 GMA Dimension Print LN-9F GMA Dimension Print 1 Wire Drive Unit Control bOX LN-9F Dimension Print 2Page Precaucion Keep your head out of fumes LN-9 GMA Wire Feeder