Lincoln Electric
LN-9 GMA, LN-9F GMA
manual
Operation
Troubleshooting
Specifications
Starting Characteristics
Install
BURNbACK Timer KIT K419
Attaching the Wire Reel Stand
Dimension
Maintenance
Welding PRObLEMS
Figure D.2 LN-9 GMA Connectors
Page 29
b-6
b-6
OPERATION
FIGURE b.4 – WIRE FEEDER CONTROLS FOR
LN-9F
GMA
LN-9
GMA and
LN-9F
GMA Wire Feeder
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Page 30
Image 29
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Contents
Safety Depends on You
LN-9 GMA and LN-9F GMA Wire Feeder
Safety
Electric Shock can kill
Iii
Welding and Cutting Sparks can Cause fire or explosion
Précautions DE Sûreté
Thank You
TAbLE of Contents
TAbLE OF CONTENTS cont’d
Section E
Viii
Section F
P127, P125, P107 & P289 Series
Width Height
Technical Specifications
LN-9 GMA and LN-9F GMA Wire Feeder
Attaching the Wire Reel Stand
Installing the LN-9 GMA Roll and 4-ROLL Models
Mounting the Wire Feed Unit
Mounting the Unit
Routing the Electrode
Power Input CAbLE ASSEMbLY
Electrical Connections LN-9 GMA and LN-9F GMA
Figure A.3 LN-9F GMA Control bOX
Figure A.2 Strain Relief Clamp
Installation
Can kill
Figure A.5 Connection of LN-9 GMA to DC-600 Power Sources
Figure A.6 Connection of LN-9 GMA to DC-1000 Power Sources
75 76 77
Installation
Figure A.9 Connection of LN-9 GMA to V300 Power Sources
Direct Work Lead Connection
Machine Grounding
For GMA GUN CAbLES
Connecting the GUN CAbLE to the Wire Feeder
Cylinder may explode if damaged
Hooking UP GMA Shielding GAS
Operating Instructions
Safety Precautions
Recommended Processes and Equipment
General Description
K424 LN-9 GMA 2-ROLL and K568-1 LN-9 GMA 4-ROLL
K436 LN-9F GMA 2-ROLL and K583-1 LN-9F GMA 4-ROLL
DC Constant Voltage Power Sources
Controls and Settings
Operation
Operation
Circuit Protection and Automatic Shutdown
Power Supply Fuse
Avoiding Grounding Lead Protector GLP Shutdown
Circuit bREAKER
Automatic Shutdown
Changing Drive Rolls for 2-ROLL Wire Feeders
Drive Roll Installation
Guide Tube Detail
Changing Drive Rolls for 4-ROLL Wire Feeders
Large
Figure b.7a Threaded Locking Collar
Wire Loading
Feeding Electrode and bRAKE Adjustment
Loading a 50-60 Lb .7-27.2 KG. Coil Using K1504-1 Coil Reel
Loading a 50 or 60 Lb. Coil
ADJUSTAbLE Wire Reel bRAKE
Innershield Coils K378 Reel Mounting Stand
Loading and Feeding 13-14 Lb
For TWO-ROLL Feeders Pressure Adjustment Knob
Idle Roll Pressure Setting
Roll Wire Feeders
Adjust the LN-9 GMA Controls
Adjust the Power Source
Pulse Power 500, DC650 PRO CV-400, CV-500-I
DC-250, DC-400, or DC-600
RUN-IN Feature
Starting Characteristics
Voltage Control Response
Select Acceleration
Making a Weld
Procedure AT END of Coil
Security of Weld Procedure Settings
Power Input CAbLE ASSEMbLIES K196, K595, K596
Optional Equipment and Accessories
Wire Reel Stands and Mountings
Auxiliary Equipment Contacts
Wire Reel Door KIT
Attaching the Wire Reel Stands
Spindle for READI-REELS and 2 I.D. Spools K162-H
READI-REEL Adapters
Universal Wire Reel Stand K1524-1
BURNbACK Timer KIT K419
Wire Feeder Accessories
Dual Process KIT K317 For Wire Feeders
GMA Timer KIT K418
Dual Procedure KIT K319
Pulse Power Filter Conversion KIT K442-1
Undercarriage K163
Swivel Platform K178-1
Continuous Flux Feed Tank K320
K320 Flux Tank Loading
K58 Magnetic Separator
Kit Roll Solid Steel Electrode
TAbLE C.2 Drive Roll and Guide TUbE Kits
Cored Electrode
Aluminum Electrode
Periodic Maintenance
Routine Maintenance
Coils with 1 Spindle
Adapter
Figure D.1 Speed Sensor Module Location
Proper Speed Sensor Module Mounting
Figure D.2 Switch Requirements
Figure D.2 LN-9 GMA Connectors
TROUbLESHOOTING
Wire Feeding PRObLEMS
TROUbLESHOOTING Guide
Gun trigger will not feed wire. Digital meter is not lit
Grounding Lead Protector Shutdown in the Operation section
TROUbLESHOOTING
Welding PRObLEMS
Starting Characteristics
Wire
LN-9 GMA WIRING
LN-9F GMA
LN-9 GMA Dimension Print
LN-9F GMA Dimension Print 1 Wire Drive Unit
Control bOX
LN-9F Dimension Print 2
Page
Precaucion
Keep your head out of fumes
LN-9 GMA Wire Feeder
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