Lincoln Electric
manual
LN-9 GMA Dimension Print, LN-9 GMA and LN-9F GMA Wire Feeder
Troubleshooting
Specs
Starting Characteristics
Install
BURNbACK Timer KIT K419
Attaching the Wire Reel Stand
Dimension
Maintenance
Welding PRObLEMS
Figure D.2 LN-9 GMA Connectors
Page 64
F-3
F-3
DIAGRAMS
LN-9
GMA DIMENSION PRINT
LN-9
GMA and
LN-9F
GMA Wire Feeder
Page 63
Page 65
Image 64
Page 63
Page 65
Contents
LN-9 GMA and LN-9F GMA Wire Feeder
Safety Depends on You
Safety
Electric Shock can kill
Welding and Cutting Sparks can Cause fire or explosion
Iii
Précautions DE Sûreté
Thank You
TAbLE of Contents
TAbLE OF CONTENTS cont’d
Viii
Section E
Section F
P127, P125, P107 & P289 Series
LN-9 GMA and LN-9F GMA Wire Feeder
Technical Specifications
Width Height
Installing the LN-9 GMA Roll and 4-ROLL Models
Attaching the Wire Reel Stand
Mounting the Wire Feed Unit
Mounting the Unit
Electrical Connections LN-9 GMA and LN-9F GMA
Power Input CAbLE ASSEMbLY
Routing the Electrode
Figure A.2 Strain Relief Clamp
Figure A.3 LN-9F GMA Control bOX
Installation
Can kill
Figure A.5 Connection of LN-9 GMA to DC-600 Power Sources
Figure A.6 Connection of LN-9 GMA to DC-1000 Power Sources
75 76 77
Installation
Figure A.9 Connection of LN-9 GMA to V300 Power Sources
Machine Grounding
Direct Work Lead Connection
Connecting the GUN CAbLE to the Wire Feeder
For GMA GUN CAbLES
Hooking UP GMA Shielding GAS
Cylinder may explode if damaged
Safety Precautions
Operating Instructions
General Description
Recommended Processes and Equipment
K424 LN-9 GMA 2-ROLL and K568-1 LN-9 GMA 4-ROLL
K436 LN-9F GMA 2-ROLL and K583-1 LN-9F GMA 4-ROLL
DC Constant Voltage Power Sources
Controls and Settings
Operation
Operation
Power Supply Fuse
Circuit Protection and Automatic Shutdown
Avoiding Grounding Lead Protector GLP Shutdown
Circuit bREAKER
Automatic Shutdown
Drive Roll Installation
Changing Drive Rolls for 2-ROLL Wire Feeders
Guide Tube Detail
Changing Drive Rolls for 4-ROLL Wire Feeders
Large
Wire Loading
Figure b.7a Threaded Locking Collar
Loading a 50-60 Lb .7-27.2 KG. Coil Using K1504-1 Coil Reel
Feeding Electrode and bRAKE Adjustment
ADJUSTAbLE Wire Reel bRAKE
Loading a 50 or 60 Lb. Coil
Loading and Feeding 13-14 Lb
Innershield Coils K378 Reel Mounting Stand
Roll Wire Feeders
Idle Roll Pressure Setting
For TWO-ROLL Feeders Pressure Adjustment Knob
Adjust the Power Source
Adjust the LN-9 GMA Controls
Pulse Power 500, DC650 PRO CV-400, CV-500-I
DC-250, DC-400, or DC-600
Starting Characteristics
RUN-IN Feature
Voltage Control Response
Select Acceleration
Security of Weld Procedure Settings
Procedure AT END of Coil
Making a Weld
Optional Equipment and Accessories
Power Input CAbLE ASSEMbLIES K196, K595, K596
Wire Reel Stands and Mountings
Auxiliary Equipment Contacts
Attaching the Wire Reel Stands
Wire Reel Door KIT
Spindle for READI-REELS and 2 I.D. Spools K162-H
READI-REEL Adapters
Universal Wire Reel Stand K1524-1
Wire Feeder Accessories
BURNbACK Timer KIT K419
GMA Timer KIT K418
Dual Process KIT K317 For Wire Feeders
Dual Procedure KIT K319
Pulse Power Filter Conversion KIT K442-1
Swivel Platform K178-1
Undercarriage K163
Continuous Flux Feed Tank K320
K320 Flux Tank Loading
K58 Magnetic Separator
TAbLE C.2 Drive Roll and Guide TUbE Kits
Kit Roll Solid Steel Electrode
Cored Electrode
Aluminum Electrode
Routine Maintenance
Periodic Maintenance
Coils with 1 Spindle
Adapter
Proper Speed Sensor Module Mounting
Figure D.1 Speed Sensor Module Location
Figure D.2 LN-9 GMA Connectors
Figure D.2 Switch Requirements
TROUbLESHOOTING
TROUbLESHOOTING Guide
Wire Feeding PRObLEMS
Gun trigger will not feed wire. Digital meter is not lit
Grounding Lead Protector Shutdown in the Operation section
TROUbLESHOOTING
Welding PRObLEMS
Starting Characteristics
LN-9 GMA WIRING
Wire
LN-9F GMA
LN-9 GMA Dimension Print
LN-9F GMA Dimension Print 1 Wire Drive Unit
LN-9F Dimension Print 2
Control bOX
Page
Precaucion
LN-9 GMA Wire Feeder
Keep your head out of fumes
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