Lincoln Electric LN-9 GMA Attaching the Wire Reel Stands, Wire Reel Door KIT, READI-REEL Adapters

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ACCESSORIES

ATTACHING THE WIRE REEL STANDS

The mounting hardware for mounting the stands is included with the LN-9 GMA. Screws and washers are inserted in their respective mounting holes. To con- nect:

1.Remove the three 3/8 in. hex head bolts from the back of the wire feed unit.

2.Place the wire reel mounting stand mounting bracket in position against the back of the wire feed unit.

3.Replace and tighten the hex head bolts. The long screw and plain washer go into the top hole.

WIRE REEL DOOR KIT

Mounts to K303 or to K445 equipped with an S14543 dust shield housing kit, to completely enclose wire reels against extremely dusty and dirty environments. Includes a hinged door and sliding bottom seal. Install the door according to instructions included with the kit.

SPINDLE FOR READI-REELS AND 2" I.D. SPOOLS (K162-H*)

(60 Lb. Maximum Capacity)

The 2" O.D. spindle kit is for use with the K303. The shaft for the standard 50-60 pound wire coils is removed from the mounting framework, and the K162H is installed in its place. Includes an easily adjustable friction brake for control of overrun.

When used with Readi-Reels, a Readi-Reel Adapter is required.

When used with 8" O.D. spools, a K468 Spindle Adapter is available.

14 Lb. lnnershield coils can be mounted to the spindle using the K435 Adapter.

* Replaces the K162 30 Lb. Spindle Kit.

Install the spindle according to instructions included with the kit:

K162 - 30lb (13.6 kg) – M14573 Mounting instructions K162H - 60 lb (27.2 kg) – M15241 Mounting instructions

CAUTION

DO NOT USE COILS OR SPOOLS HEAVIER THAN 30 LBS. ON THE ORIGINAL K162 SPINDLE.

READI-REEL ADAPTERS

K363-PAdapts Lincoln Readi-Reel coils of electrode (30 lb. and 22 lb.) to a 2" spindle. One-piece construc- tion. Made from a durable molded plastic. Designed for easy loading; adapter remains on spindle for quick changeover. Included with K377 small mounting stand.

K438 Adapts 50-60 lb. Lincoln Readi-Reel coils to a K162-H spindle, or similar 2 inch spindle suitable for 60 lb. spools. Two-piece construction made from a durable flame retardant molded plastic. Designed for minimum loading downtime, the coils easily load with inside adapter half on spindle. Four twist latches lock adapter halves together. Included with K445 50-60 lb. Readi-Reel stand.

60 Lb. (27.2 KG) COIL ADAPTER (K1504-1)

Permits 50-60 lb. (22.7-27.2 Kg) coils to be mounted to a 2" (51mm) spindle.

SMALL MOUNTING STAND FOR READI-REEL COILS OR 2" I.D. SPOOLS (K377)

(30 Lb. Maximum Capacity)

This assembly includes a small frame to which is attached a wire reel spindle similar to the K162 spindle. The unit is supplied with the K363 Readi-Reel Adapter for use with the Lincoln 22-30 lb. Readi-Reel Electrode Coils. Without the adapter the unit is capable of han- dling up to 30 lb. spools with a 2 " I.D., a 12" max. O.D., and a 4 " width. For spools with an 8" O.D., a K468 Spindle Adapter is available.

14 lb. lnnershield coils can be mounted to the spindle using the K435 Adapter. The spindle has an easily adjustable braking system.

SMALL MOUNTING STAND FOR 13-14 Lb. INNER- SHIELD COILS (K378)

This assembly includes the same smaller frame as used in the K377 and a fully enclosed canister system for de-reeling of the 14 pound coil. This system has a fixed brake for the 14 pound coil.

50-60 Lb. WIRE REEL ASSEMbLY FOR CUSTOMER MOUNTING (K299)

This assembly is available only when ordering either the LN-9F GMA 2-Roll or 4-Roll model. It includes a 50-60 lb. wire reel, spindle shaft, adjustable brake, insulation and mounting hardware.

Install the assembly according to instructions included with it.

LN-9 GMA and LN-9F GMA Wire Feeder

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Contents Safety Depends on You LN-9 GMA and LN-9F GMA Wire FeederSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents TAbLE OF CONTENTS cont’d Section E ViiiSection F P127, P125, P107 & P289 SeriesTechnical Specifications LN-9 GMA and LN-9F GMA Wire FeederWidth Height Attaching the Wire Reel Stand Installing the LN-9 GMA Roll and 4-ROLL ModelsMounting the Wire Feed Unit Mounting the UnitPower Input CAbLE ASSEMbLY Electrical Connections LN-9 GMA and LN-9F GMARouting the Electrode Figure A.3 LN-9F GMA Control bOX Figure A.2 Strain Relief ClampInstallation Can kill Figure A.5 Connection of LN-9 GMA to DC-600 Power Sources Figure A.6 Connection of LN-9 GMA to DC-1000 Power Sources 75 76 77 Installation Figure A.9 Connection of LN-9 GMA to V300 Power Sources Direct Work Lead Connection Machine GroundingFor GMA GUN CAbLES Connecting the GUN CAbLE to the Wire FeederCylinder may explode if damaged Hooking UP GMA Shielding GASOperating Instructions Safety PrecautionsRecommended Processes and Equipment General DescriptionK424 LN-9 GMA 2-ROLL and K568-1 LN-9 GMA 4-ROLL K436 LN-9F GMA 2-ROLL and K583-1 LN-9F GMA 4-ROLLDC Constant Voltage Power Sources Controls and Settings Operation Operation Circuit Protection and Automatic Shutdown Power Supply FuseAvoiding Grounding Lead Protector GLP Shutdown Circuit bREAKERAutomatic Shutdown Changing Drive Rolls for 2-ROLL Wire Feeders Drive Roll InstallationGuide Tube Detail Changing Drive Rolls for 4-ROLL Wire Feeders Large Figure b.7a Threaded Locking Collar Wire LoadingFeeding Electrode and bRAKE Adjustment Loading a 50-60 Lb .7-27.2 KG. Coil Using K1504-1 Coil ReelLoading a 50 or 60 Lb. Coil ADJUSTAbLE Wire Reel bRAKEInnershield Coils K378 Reel Mounting Stand Loading and Feeding 13-14 LbIdle Roll Pressure Setting Roll Wire FeedersFor TWO-ROLL Feeders Pressure Adjustment Knob Adjust the LN-9 GMA Controls Adjust the Power SourcePulse Power 500, DC650 PRO CV-400, CV-500-I DC-250, DC-400, or DC-600 RUN-IN Feature Starting Characteristics Voltage Control Response Select AccelerationProcedure AT END of Coil Security of Weld Procedure SettingsMaking a Weld Power Input CAbLE ASSEMbLIES K196, K595, K596 Optional Equipment and AccessoriesWire Reel Stands and Mountings Auxiliary Equipment ContactsWire Reel Door KIT Attaching the Wire Reel StandsSpindle for READI-REELS and 2 I.D. Spools K162-H READI-REEL AdaptersUniversal Wire Reel Stand K1524-1 BURNbACK Timer KIT K419 Wire Feeder AccessoriesDual Process KIT K317 For Wire Feeders GMA Timer KIT K418Dual Procedure KIT K319 Pulse Power Filter Conversion KIT K442-1Undercarriage K163 Swivel Platform K178-1Continuous Flux Feed Tank K320 K320 Flux Tank LoadingK58 Magnetic Separator Kit Roll Solid Steel Electrode TAbLE C.2 Drive Roll and Guide TUbE KitsCored Electrode Aluminum ElectrodePeriodic Maintenance Routine MaintenanceCoils with 1 Spindle AdapterFigure D.1 Speed Sensor Module Location Proper Speed Sensor Module MountingFigure D.2 Switch Requirements Figure D.2 LN-9 GMA ConnectorsTROUbLESHOOTING Wire Feeding PRObLEMS TROUbLESHOOTING GuideGun trigger will not feed wire. Digital meter is not lit Grounding Lead Protector Shutdown in the Operation section TROUbLESHOOTING Welding PRObLEMS Starting Characteristics Wire LN-9 GMA WIRINGLN-9F GMA LN-9 GMA Dimension Print LN-9F GMA Dimension Print 1 Wire Drive Unit Control bOX LN-9F Dimension Print 2Page Precaucion Keep your head out of fumes LN-9 GMA Wire Feeder
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