Lincoln Electric CV-305 General Description, Recommended Processes and Equipment, Design Features

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B-3

OPERATION

B-3

 

 

 

CAUTION

When using a CV-305 power source with wire feed- ers, there will be a small spark if the electrode con- tacts the work or ground within several seconds after releasing the trigger.

When used with some wire feeders with the electrical trigger interlock in the ON position, the arc might restart if the electrode touches the work or ground during these several seconds.

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GENERAL DESCRIPTION

The CV-305 is a constant voltage DC power source designed for the GMAW process with limited FCAW capability as well. It features an industrial rating of 315 amps, 32.6 volts, at 100% duty cycle. It complies with the requirements for a NEMA Class I (100) power source.

It is available from the factory in one model only, with no options other than input voltage or frequency.

RECOMMENDED PROCESSES AND EQUIPMENT

The CV-305 is capable of solid wire welding within the rated output capacity of the machine. It is also capa- ble of welding the flux-cored wires.

The CV-305 is recommended for use with the LF-72, LN-7, LN-742 and LN-25 wire feeder models.

OPERATIONAL FEATURES AND CONTROLS

Two inductance positions: operator can choose the optimum output characteristics.

Solid State Output Contactor: no noise, no moving parts to wear.

Digital Voltmeter/Ammeter is standard.

Power on/off switch.

42 VAC, 10 amp auxiliary power available for the wire feeder.

Circuit breaker protected.

115 VAC, 5 amp auxiliary power available for the wire feeder; circuit breaker protected.

Magnum Twist-Mate™ output receptacles.

Single MS-type (14-pin) connection for wire feeder.

Solid state controls, with line voltage compensation.

Optional remote control capability.

DESIGN FEATURES

"Clean" appearance and simple controls -- easy to operate.

Electronic and thermostatic protection from over- loads.

Submersion dipping of assembled transformer, choke, and rectifier in special sealing/insulating material gives extra protection against moisture and corrosive atmospheres.

Microprocessor based Control PC Board has built-in diagnostic routines.

Compact size, requires only 19" x 26"(482mm x 660mm) footprint.

Modular construction for easy servicing.

Recessed panels protect output studs and controls. Large safety margins and protective circuits protect rectifiers from transient voltages and high currents.

POWER SOURCE OPERATION

Be sure the CV-305 is properly installed, and that all accessories are properly hooked up before attempting operation.

DUTY CYCLE

315 Amps, 32.6 Volts at 100%

Duty Cycle is based on operation for a 10 minute period.

CV-305

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Contents Idealarc CV-305February Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Idealarc CV-305Select Suitable Location Safety PrecautionsInput Connections StackingField Installed Options Output ConnectionsParalleling General Warnings OperationOperating Instructions Indicates Warning Information Located On Right Case Side Power Source Operation Operational Features and ControlsDesign Features General DescriptionControls and Output Settings Thermal Protection Indication LightWire Feeder Voltmeter Switch Overload Protection Auxiliary PowerStarting the Machine Field Installed Options AccessoriesFactory Installed OPTIONS/ACCESSORIES Compatible Lincoln EquipmentSafety Precautions MaintenanceGeneral Maintenance Machine and Circuit ProtectionTroubleshooting HOW to USE Troubleshooting GuideBUILT-IN Diagnostic Routines and Error Codes Error Code Trouble RemedyMachine Troubleshooting Guide Problems Possible Recommended SymptomsProblems Possible Recommended Poor arc characteristics Control PC Board defective Options Troubleshooting Guide Contact your local LincolnControl PC Board Meter PC BoardOutput Voltage Fault Protection OperationOptional K857 Remote Control Check Checking Snubber CircuitDiagrams Wiring Diagram CV-305 60HzCV Power Source to AN LN-7 and K857 Adapter Power Source to a K867 / K775 / LN CV Power Source to AN LN-25 Power Source to AN LN-25 / K444-1 Lincoln Power Source to AN LN-742 WireInstallation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire FeedersDimension Print Precaucion Warnung
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