Lincoln Electric CV-305 manual Installation Instructions

Page 35

CV-305

INSTALLATION INSTRUCTIONS

THIS CONNECTOR IS MEANT TO BE USED WITH LINCOLN POWER SOURCES WHICH HAVE A 14-PIN

WIRE FEEDER RECEPTACLE. IT IS DESIGNED TO ALLOW THE USER TO MAKE CONNECTIONS

TO ANY OF THE 14 CIRCUITS PRESENT IN THE WIRE FEEDER RECEPTACLE.

CONSULT THE WIRING DIAGRAM OF THE POWER SOURCE AND WIRE FEEDER THIS ADAPTER WILL BE USED WITH. NOT ALL CIRCUITS ARE PRESENT IN EVERY POWER SOURCE, NOR ARE THEY REQUIRED FOR PROPER WIRE FEEDER OPERATION.

1.TURN THE POWER SWITCH OF THE WELDING POWER SOURCE OFF BEFORE INSTALLING THIS ADAPTER TO WIRE FEEDER CABLE.

2.CONSULT THE APPROPRIATE EQUIPMENT WIRING DIAGRAMS FOR THE CONNECTIONS TO UNIVERSAL ADAPTER.

THE STANDARD CONNECTOR PIN DESIGNATIONS AND FUNCTIONS ARE SHOWN BELOW.

NOTE: 115V AC (31, 32), 42V AC (41, 42), 24V AC (SPARE) AND TRIGGER CIRCUIT (2, 4)

MAY OR MAY NOT BE ISOLATED, INDEPENDENT CIRCUITS INSIDE THE WELDER.

3.USE LUG, CRIMP SPLICE OR SOLDER CONNECTIONS AS REQUIRED AND INSULATE EACH USED AND UNUSED LEAD IN THE UNIVERSAL ADAPTER. THE INSULATING METHOD MUST BE RATED FOR 120V AC OR GREATER.

(SEE APPROPRIATE WIRING DIAGRAM)

 

 

 

 

THESE FUNCTIONS ARE LISTED FOR

K=42

 

K=42

 

REFERENCE ONLY AND EACH MAY OR

 

 

MAY NOT BE PRESENT IN YOUR EQUIPMENT.

A=32

J=31

J=31

A=32

PIN

LEAD

STANDARD FUNCTION

B=GND

 

I=41

 

A

32

115V AC

I=41

B=GND

L=82

 

B

GND

CHASSIS CONNECTION

H=21

N=SPARE

C=2

C

2

TRIGGER CIRCUIT

 

 

 

 

 

 

D

4

TRIGGER CIRCUIT

C=2

N=SPARE

H=21

L=82

E

77

OUTPUT CONTROL

 

 

 

 

F

76

OUTPUT CONTROL

D=4

G=75

G=75

D=4

G

75

OUTPUT CONTROL

 

 

 

F=76

 

E=77

H

21

WORK

E=77

F=76

 

 

I

41

42V AC

M=81

 

M=81

 

J

31

115V AC

14-PIN BOX RECEPTACLE,

FRONT VIEW

14-PIN BOX RECEPTACLE,

REAR VIEW

K

42

42V AC

AND 14-PIN CABLE PLUG,

REAR VIEW

AND 14-PIN CABLE PLUG,

FRONT VIEW

L

82

WELDING MODE CONTROL

 

 

 

3-16-90

M

81

WELDING MODE CONTROL

 

 

 

 

 

 

S19386

N

SPARE

24V AC

 

 

 

 

 

 

 

K867 UNIVERSAL ADAPTER INSTALLATION AND CONNECTION INSTRUCTIONS

F-8

DIAGRAMS

F-8

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Image 35
Page 34 Page 36
Contents
Idealarc CV-305February California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Idealarc CV-305 InstallationStacking Safety PrecautionsInput Connections Select Suitable LocationOutput Connections Field Installed OptionsParalleling General Warnings OperationOperating Instructions Indicates Warning Information Located On Right Case Side General Description Operational Features and ControlsDesign Features Power Source OperationThermal Protection Indication Light Controls and Output SettingsWire Feeder Voltmeter Switch Overload Protection Auxiliary PowerStarting the Machine Compatible Lincoln Equipment AccessoriesFactory Installed OPTIONS/ACCESSORIES Field Installed OptionsMachine and Circuit Protection MaintenanceGeneral Maintenance Safety PrecautionsHOW to USE Troubleshooting Guide TroubleshootingError Code Trouble Remedy BUILT-IN Diagnostic Routines and Error CodesProblems Possible Recommended Symptoms Machine Troubleshooting GuideProblems Possible Recommended Poor arc characteristics Control PC Board defective Contact your local Lincoln Options Troubleshooting GuideMeter PC Board Control PC BoardChecking Snubber Circuit Fault Protection OperationOptional K857 Remote Control Check Output VoltageWiring Diagram CV-305 60Hz DiagramsCV Power Source to AN LN-7 and K857 Adapter Power Source to a K867 / K775 / LN CV Power Source to AN LN-25 Power Source to AN LN-25 / K444-1 Wire Lincoln Power Source to AN LN-742Installation Instructions TWIST-MATE Cable Plug Installation Instructions Feeders Connection of NON-LINCOLN WireDimension Print Precaucion Warnung
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