Lincoln Electric CV-305 manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CV-305

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Contents Idealarc CV-305February Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Idealarc CV-305Safety Precautions Input ConnectionsSelect Suitable Location StackingField Installed Options Output ConnectionsParalleling General Warnings OperationOperating Instructions Indicates Warning Information Located On Right Case Side Operational Features and Controls Design FeaturesPower Source Operation General DescriptionControls and Output Settings Thermal Protection Indication LightWire Feeder Voltmeter Switch Overload Protection Auxiliary PowerStarting the Machine Accessories Factory Installed OPTIONS/ACCESSORIESField Installed Options Compatible Lincoln EquipmentMaintenance General MaintenanceSafety Precautions Machine and Circuit ProtectionTroubleshooting HOW to USE Troubleshooting GuideBUILT-IN Diagnostic Routines and Error Codes Error Code Trouble RemedyMachine Troubleshooting Guide Problems Possible Recommended SymptomsProblems Possible Recommended Poor arc characteristics Control PC Board defective Options Troubleshooting Guide Contact your local LincolnControl PC Board Meter PC BoardFault Protection Operation Optional K857 Remote Control CheckOutput Voltage Checking Snubber CircuitDiagrams Wiring Diagram CV-305 60HzCV Power Source to AN LN-7 and K857 Adapter Power Source to a K867 / K775 / LN CV Power Source to AN LN-25 Power Source to AN LN-25 / K444-1 Lincoln Power Source to AN LN-742 WireInstallation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire FeedersDimension Print Precaucion Warnung
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