Lincoln Electric CV-305 Output Voltage, Fault Protection Operation, Checking Snubber Circuit

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TROUBLESHOOTING

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OUTPUT VOLTAGE

The open circuit voltage of the machine should be 10 to 43 volts. If any other condition exists, refer to the Troubleshooting Guide.

FAULT PROTECTION OPERATION

The overload protection circuit on the PC Board will cause the CV-305 meter to display "E60". This pro- tection circuit will reset itself automatically. The short circuit protection circuit will cause the meter to display "E00". The CV-305 power switch must be turned "OFF" and then "ON" to return the machine to normal output.

CHECKING SNUBBER CIRCUIT

In case of an SCR malfunction or failure, the snubber assembly should be checked. Disconnect the input power to the CV-305 at the fuse box and remove the right side of the machine.

1.Visually inspect the snubber PC Board assembly (located below the Control PC board on the case front for overheated components or damaged compo- nents).

OPTIONAL K857 REMOTE CONTROL

CHECK

Disconnect the remote output control and connect an ohm- meter between pins C and B and rotate the rheostat in the remote control. The resistance reading should go from zero to 10K ohms. Repeat with ohmmeter across A and B with the same results. Connect ohmmeter across A and C. The reading should be 10K ohms. A lower reading will indicate a shorted or partially shorted rheostat. A very high reading will indicate an open rheostat. In either of the last two cases, replace the rheostat.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CV-305

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Contents Idealarc CV-305February California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Idealarc CV-305 InstallationStacking Safety PrecautionsInput Connections Select Suitable LocationOutput Connections Field Installed OptionsParalleling Operation Operating InstructionsGeneral Warnings Indicates Warning Information Located On Right Case Side General Description Operational Features and ControlsDesign Features Power Source OperationThermal Protection Indication Light Controls and Output SettingsWire Feeder Voltmeter Switch Auxiliary Power Starting the MachineOverload Protection Compatible Lincoln Equipment AccessoriesFactory Installed OPTIONS/ACCESSORIES Field Installed OptionsMachine and Circuit Protection MaintenanceGeneral Maintenance Safety PrecautionsHOW to USE Troubleshooting Guide TroubleshootingError Code Trouble Remedy BUILT-IN Diagnostic Routines and Error CodesProblems Possible Recommended Symptoms Machine Troubleshooting GuideProblems Possible Recommended Poor arc characteristics Control PC Board defective Contact your local Lincoln Options Troubleshooting GuideMeter PC Board Control PC BoardChecking Snubber Circuit Fault Protection OperationOptional K857 Remote Control Check Output VoltageWiring Diagram CV-305 60Hz DiagramsCV Power Source to AN LN-7 and K857 Adapter Power Source to a K867 / K775 / LN CV Power Source to AN LN-25 Power Source to AN LN-25 / K444-1 Wire Lincoln Power Source to AN LN-742Installation Instructions TWIST-MATE Cable Plug Installation Instructions Feeders Connection of NON-LINCOLN WireDimension Print Precaucion Warnung
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