Lincoln Electric CV-305 Machine Troubleshooting Guide, Problems Possible Recommended Symptoms

Page 22

E-3

TROUBLESHOOTING

E-3

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

MACHINE TROUBLESHOOTING GUIDE

Not all trouble conditions can be recognized by the PC board, and displayed as error codes. The following guide covers most other trouble conditions.

PROBLEMS

POSSIBLE

RECOMMENDED

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

PROBLEMS

 

 

 

 

Machine has no output.

1. Secondary contactor circuit (2

 

 

and 4 wire feeder receptacle) not

 

 

working.

 

2.Electrode or work lead loose or broken.

3.Defective PC Board.

4.Protective circuits operating due to output short circuit.

5.If using an LN-25, K484 jumper plug kit not making connection between 2 & 4 in wire feeder receptacle.

6.If welding with 1/16" aluminum

wire and machine is flashing E00. If all recommended possible areas

of misadjustment have been checked and the problem persists,

Contact your local Lincoln

Authorized Field Service Facility.

Machine has minimum output and no 1. Voltage Control misconnected. control.

Machine has low output and no con- 1. Open in feedback circuitry. trol.

2.Faulty PC Board.

3.Voltage Adjust potentiometer circuit open (lead 75).

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CV-305

Image 22 Contents
Idealarc CV-305February Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Idealarc CV-305Select Suitable Location Safety PrecautionsInput Connections StackingField Installed Options Output ConnectionsParalleling Operating Instructions OperationGeneral Warnings Indicates Warning Information Located On Right Case Side Power Source Operation Operational Features and ControlsDesign Features General DescriptionControls and Output Settings Thermal Protection Indication LightWire Feeder Voltmeter Switch Starting the Machine Auxiliary PowerOverload Protection Field Installed Options AccessoriesFactory Installed OPTIONS/ACCESSORIES Compatible Lincoln EquipmentSafety Precautions MaintenanceGeneral Maintenance Machine and Circuit ProtectionTroubleshooting HOW to USE Troubleshooting GuideBUILT-IN Diagnostic Routines and Error Codes Error Code Trouble RemedyMachine Troubleshooting Guide Problems Possible Recommended SymptomsProblems Possible Recommended Poor arc characteristics Control PC Board defective Options Troubleshooting Guide Contact your local LincolnControl PC Board Meter PC BoardOutput Voltage Fault Protection OperationOptional K857 Remote Control Check Checking Snubber CircuitDiagrams Wiring Diagram CV-305 60HzCV Power Source to AN LN-7 and K857 Adapter Power Source to a K867 / K775 / LN CV Power Source to AN LN-25 Power Source to AN LN-25 / K444-1 Lincoln Power Source to AN LN-742 WireInstallation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire FeedersDimension Print Precaucion Warnung
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