Lincoln Electric CV-305 manual TWIST-MATE Cable Plug Installation Instructions

Page 36

F-9

DIAGRAMS

F-9

 

 

 

 

TWIST-MATE CABLE PLUG INSTALLATION INSTRUCTIONS

 

TWIST-MATE WELDING CABLE PLUG INSTALLATION INSTRUCTIONS

TURN THE POWER SWITCH OF THE WELDING POWER

SOURCE "OFF" BEFORE INSTALLING PLUGS ON CABLES

OR WHEN CONNECTING OR DISCONNECTING PLUGS TO

WELDING POWER SOURCE.

1.CHECK THAT THE CONNECTOR BOOT IS MARKED FOR THE APPROPRIATE CABLE SIZE PER TABLE BELOW; AND SKIN CABLE JACKET TO LENGTH SPECIFIED:

BOOT MARKING

AMERICAN (EUROPEAN) RANGE

CABLE SKIN LENGTH

 

 

CABLE SIZE

 

 

 

 

 

1 INCH (25.4mm)

35-50

#2-#1

( 35-50 mm 2)

50-70

1/0-2/0

( 50

-70

mm 2)

1 INCH (25.4mm)

70-95

2/0-3/0

(70

-95

mm 2)

1.5 INCH (38.1mm)

2.If necessary, trim cable end of boot at groove(s) to match cable diameter. Boot must fit tightly enough to seal around outside diameter of cable. NOTE: Some boots are designed to accommodate

different cable diameters without trimming. These boots do not have grooves at the cable end. Soap or other non petroleum

based lubricant will help to slide the boot over the cable.

3. Slide rubber boot onto cable end.

 

 

 

 

 

 

BOOT

 

 

 

 

 

 

 

 

 

WELDING CABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SEE

 

 

 

 

 

 

 

ABOVE

 

TRIM

 

 

 

 

 

 

 

 

 

4.

Slide the copper tube into the brass plug.

 

 

 

SET SCREW

 

 

 

 

 

 

5.

Insert cable into copper tube.

 

 

 

(70-95 size may

 

 

 

 

 

 

have 2 set

 

 

 

 

 

 

 

 

 

 

 

 

 

 

screws)

BRASS PLUG

COPPER TUBE

6.Tighten set screw(s) to collapse copper tube. Screw(s)

must apply firm pressure against welding cable. The top of the set screw(s) will be nearly flush or below the surface of the brass plug after tightening.

7.Slide rubber boot over brass plug. The rubber boot must be positioned to completely cover all electrical surfaces after the plug is locked into the receptacle.

9-20-91J S18737

CV-305

Image 36
Contents Idealarc CV-305February Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Idealarc CV-305Safety Precautions Input ConnectionsSelect Suitable Location StackingField Installed Options Output ConnectionsParalleling Operation Operating InstructionsGeneral Warnings Indicates Warning Information Located On Right Case Side Operational Features and Controls Design FeaturesPower Source Operation General DescriptionControls and Output Settings Thermal Protection Indication LightWire Feeder Voltmeter Switch Auxiliary Power Starting the MachineOverload Protection Accessories Factory Installed OPTIONS/ACCESSORIESField Installed Options Compatible Lincoln EquipmentMaintenance General MaintenanceSafety Precautions Machine and Circuit ProtectionTroubleshooting HOW to USE Troubleshooting GuideBUILT-IN Diagnostic Routines and Error Codes Error Code Trouble RemedyMachine Troubleshooting Guide Problems Possible Recommended SymptomsProblems Possible Recommended Poor arc characteristics Control PC Board defective Options Troubleshooting Guide Contact your local LincolnControl PC Board Meter PC BoardFault Protection Operation Optional K857 Remote Control CheckOutput Voltage Checking Snubber CircuitDiagrams Wiring Diagram CV-305 60HzCV Power Source to AN LN-7 and K857 Adapter Power Source to a K867 / K775 / LN CV Power Source to AN LN-25 Power Source to AN LN-25 / K444-1 Lincoln Power Source to AN LN-742 WireInstallation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire FeedersDimension Print Precaucion Warnung
Related manuals
Manual 4 pages 57.89 Kb